2020076 Hallmark Cards, Inc.

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Hallmark Cards, Inc. - 2020076.xlsm Workorders Folder

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Project Scope: The proposed system consists of (3) systems. Each system will start with an operator loading the dual Automatic Product Loader. The dual APL will provide product loading and shingling of the product prior to the feeder. Multifeeder will provide the mechanics, motor, APL uprights, linear bearing blocks and 30mm cross rods (Hallmark to determine length of the cross rods) only for the APL. The MFT IP 350XED Industrial Performance Friction Feeder will be separating and feeding your various cards from a stack in the in feed hopper. As the cards are fed they will be accurately counted into batches. Once they exit the feeder they will be accumulated in an existing dual rotary dropper (Star wheel). After a dry contact is received from your wrapper the feeder will send a signal to the existing dropper to transfer the stack. The signal duration of the drop signal will be 35mS long. The feeder will then begin counting the next batch. The system will stop on double detections, overlength detections, feeder jams or drive faults. These stoppages will produce a Red-light fault. If the feeder receives a drop command but is not done feeding the batch for that pocket a missed flight signal will be produced. The Red-light fault and missed flight fault will be "OR'd" together to provide a signal to the Hallmark controller. If the system experienced a missed flight fault it will finish that batch, skip the pocket it couldn't drop in and then drop in the next pocket. The alarm will activate for 0.2 seconds (hard coded timing) when a Red-light/missed flight condition occurs. The yellow light will also turn on and will remain on until the operator presses the illuminated clear yellow light reset button. If another missed flight condition occurs before the operator has cleared the yellow light the alarm will sound again. A manual cycle start button will be provided in the same box to allow the operator to first activate the dropper and secondly have the feeder dispense one batch count. Hallmark will provide the pushbutton boxes with alarm and MFT will wire into it. The APL will have side guides on both sides of the system. One side will be just on the back of the first APL (single) and the others will be on the second APL (dual). Both will be about 24" long. Multifeeder will provide two full sets so Hallmark can determine, in the field if they want it to be a left or right system. There will be no extruded aluminum on the side of the APL's. Hallmark will provide all mounting, APL controls, vacuum/air supply, integration/transfer to the dropper.
Notes: Hallmark Cards WO 2020076 9/17: Hopeful to ship today, if not tomorrow. 9/10: Hunter and Ben are working on mounting APL frames to feeder frames. Feeders are done from electrical standpoint. APLs need electrical attention. Hoping to have everything wired by end of day tomorrow. 8/27: Framework arrived early this week. Getting uncrated and moved to production. Integration will use as filler work in between Videojet 8/20: Still waiting for Hallmark framework to be delivered. Postponed. 8/14: Postponed in Production while we wait for the customer to send us the stands they are responsible for. 8/6: Production started. Pausing for Grupo 2020056 order. Hallmark has some delayed with stands. 7/30: Jam software test went well. Feeder will go back to Hallmark with software in it. Haven't started on remainder of order. Pull early next week. 7/23: Just waiting turn in queue to be built so we can test the jam software. 7/16: Moved ship date to 8/14. Feeders will get built up with new jam software. 7/9: Might need to push back a few weeks. Everything has been received. 7/2: Hallmark is pushing hard for update to machine that will solve jamming and fuse blowing issues they have reported. 6/25: No change 6/18: No change 6/11: No change 6/4: No change 5/28: No change 5/21: No change 5/14: Everything on order 5/7: Two parts left to order. 4/30: Fully processed. Most of the parts on order. 4/23: Released to procurement 4/16: Received down payment. In engineering waiting for updates and then should process. Done and ready to process. 4/9: On hold. Modifying payments terms to move forward 4/2: New order this morning. Split into 3 orders with different ship dates (7/1, 8/1, 10/1)
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	44119	9158150	2032-14221	APL 290 1000L DUAL MOTOR	Set Complete	0 Standard Production Build	0 hrs	1	$5,510.80	$23,149.00	0.00	$23,149.00	0
Edit	44120	9158151	2032-14220	APL 290 1000L SINGLE MOTOR	Set Complete	0 Standard Production Build	0 hrs	1	$3,281.98	$13,355.00	0.00	$13,355.00	0
Edit	44123	9108532	2031-10149	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1	$6,042.98	$20,089.00	0.00	$20,089.00	0
Edit	44124	8320001		1000W HIGH PERFORMANCE PKG	Set Complete	6 Standard Production Build	6 hrs	3		$5,345.00			0
Edit	44125	7034150		I/O BOARD KIT GEN3	Set Complete	6 Standard Production Build	6 hrs	3	$141.50	$2,242.00			1
Edit	44127	4599623		VACUUM CHAMBER 30 MM	Set Complete	6 Standard Production Build	6 hrs	3	$449.83	$1,956.00	0.00	$5,868.00	0
Edit	44128			350 GUIDE ROD ASSEMBLY	Set Complete		0 hrs	3		$368.00	0.00	$1,104.00
Edit	44129			PRESSURIZED CONTROL CABINETS - INCLUDING FAN OPENING PLATES TO COVER HOLES AND 1/4"TUBE QUICK DISCON	Set Complete		0 hrs	12		$125.00
Edit	44130			REMOTE FUNCTION BOX WIRING - HALLMARK WILL PROVIDE BOXES, BUTTONS AND ALARM.	Set Complete		0 hrs	3		$495.00
Edit	44132			ADDITIONAL CONTACT ON FEEDER ESTOP BUTTON TO BE SENT TO HALLMARK	Set Complete		0 hrs	3		$35.00
Edit	44133	9900100		ADDITIONAL PRODUCT VALIDATION (FEEDER OR LABELER ONLY PER PRODUCT)	Set Complete	32 Integration and Testing	32 hrs	4		$675.00			0
Edit	44135	4500250		FEEDER 350 INFEED SINGLE ADJ	Set Complete		0 hrs	3	$697.01	$1,595.00	0.00	$4,785.00	0
Edit	44136			INTEGRATION AND VALIDATION	Set Complete		0 hrs	1		$25,399.00	0.00	$25,399.00
Edit	44139			LINEAR STACK SHAKER/VIBRATOR	Set Complete		0 hrs	3		$1,042.00
Edit	44140			ADDITIONAL MIRRORED SET OF APL SIDE GUIDES FOR ENVELOPE FEEDER	Set Complete		0 hrs	2		$995.00
Edit	44142			MECHANICAL APL FILLING SENSOR SWITCH	Set Complete		0 hrs	2		$1,095.00
Edit	46064	9108532	2031-10150	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1	$6,042.98	$20,089.00	0.00	$20,089.00	0
Edit	46065	9108532	2031-10151	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1	$6,042.98	$20,089.00	0.00	$20,089.00	0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4788	DECA VIBRATOR INDUSTRIES, INC. - PLV-NL12M LIN VIBRATOR	34794	yes	($849.00)
Edit	4787	ALLIED ELECTRONICS, INC. - M12 TO M8 CABLES	34797	yes	($28.92)
Edit	4792	POWER/MATION DIVISION INC - AC 3 PH PARALLEL SHAFT GEARMTR, DIECAST TERM BOX FOR G-MTR,	34800	yes	($1,110.00)
Edit	4855	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	35151	yes	($12.00)
Edit	4863	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITE SERVICE	35194	yes	($25.00)
Edit	4871	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE SERVICE	35195	yes	($32.00)
Edit	4895	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	35296	yes	($15.00)
Edit	5073	AUTOMATION SENSORS, INC. - SENSOR REFLECTIVE 25MM PNP	36038		($95.14)
Edit	5087	MIDWEST CRATING - SLAT CRATE WALLS 156"L X 40"W X 70"H, SLAT CRATE WALLS 148"L X 40"W X 70"H, SLAT CRATE WALLS 60"L X 40"W X 60"H	36155	yes	($458.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**