2019190 Hallmark Cards, Inc

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Project Scope: The proposed system will start with an operator loading the dual Automatic Product Loader. The dual APL will provide product loading and shingling of the product prior to the feeder. Multifeeder will provide the mechanics, motor, APL uprights, linear bearing blocks and 30mm cross rods (Hallmark to determine length of the cross rods) only for the APL. The MFT IP 350XED Industrial Performance Friction Feeder will be separating and feeding your various cards from a stack in the in feed hopper. As the cards are fed they will be accurately counted into batches. Once they exit the feeder they will be accumulated in an existing dual rotary dropper (Star wheel). After a dry contact is received from your wrapper the feeder will send a signal to the existing dropper to transfer the stack. The signal duration of the drop signal will be 35mS long. The feeder will then begin counting the next batch. The system will stop on double detections, overlength detections, feeder jams or drive faults. These stoppages will produce a Red-light fault. If the feeder receives a drop command but is not done feeding the batch for that pocket a missed flight signal will be produced. The Red-light fault and missed flight fault will be "OR'd" together to provide a signal to the Hallmark controller. If the system experienced a missed flight fault it will finish that batch, skip the pocket it couldn't drop in and then drop in the next pocket. The alarm will activate for 0.2 seconds (hard coded timing) when a Red-light/missed flight condition occurs. The yellow light will also turn on and will remain on until the operator presses the illuminated clear yellow light reset button. If another missed flight condition occurs before the operator has cleared the yellow light the alarm will sound again. A manual cycle start button will be provided in the same box to allow the operator to first activate the dropper and secondly have the feeder dispense one batch count. Hallmark will provide the pushbutton boxes with alarm and MFT will wire into it. The APL will have side guides on both sides of the system. One side will be just on the back of the first APL (single) and the others will be on the second APL (dual). Both will be about 24" long. Multifeeder will provide two full sets so Hallmark can determine, in the field if they want it to be a left or right system. There will be no extruded aluminum on the side of the APL's. Hallmark will provide all mounting, APL controls, vacuum/air supply, integration/transfer to the dropper.
Notes: Hallmark Cards WO 2019190 4/2: Shipped Tuesday 3/26: Envelope feeder and APL have been approved via video. Card feeder and PID feeder - video will go out today. 3/19: APLs done. Feeders in 2nd burn in. Feeder in feeds being built right now. Sending missing pieces. All should be here by tomorrow hopefully. Hoping to start testing in Integration tomorrow afternoon or Monday. 3/12: Frameworks from Hallmark arrived yesterday. Procurement is pulling a portion of the order now. Still waiting for one lot to come back from plating. 3/5: Waiting on parts. Will have overview with procurement this afternoon on what to pull and when. 2/27: Waiting on parts. 2/20: Waiting for parts. Feeder and APL frames from Hallmark should be here the week of 3/16. Asked for them earlier if possible. 2/13: Everything on order. Should have everything to get this out Q1. 2/6: Still quoting. 80% on order. 1/30: Processed and quoting. 1/23: Kicked off. Engineering wrapping up current red lines. Then Mark can order the parts for the next lines. 1/16: Will schedule kick off for tomorrow. 1/9: No change 1/2: No change 12/26: Down Payment received, No Change 12/19: New order. We won't do anything until FAT is approval on 132 order. Will re-order after redlines updated.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	42518	9158150	2011-14182	APL 290 1000L DUAL MOTOR	Set Complete		0 hrs	1		$23,149.00	0.00	$23,149.00	0
Edit	42519	9158151	2011-14181	APL 290 1000L SINGLE MOTOR	Set Complete		0 hrs	1		$13,355.00	0.00	$13,355.00	0
Edit	42520	9108532	2011-10082	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0
Edit	42521	8320001		1000W HIGH PERFORMANCE PKG	Set Complete	6 Standard Production Build	6 hrs	3		$5,345.00			0
Edit	42522	7034150		I/O BOARD KIT GEN3	Set Complete	6 Standard Production Build	6 hrs	3		$2,242.00			1
Edit	42523	7176200		CBL 12/26 AWG M12 M 5M ASSY	Set Complete		0 hrs	6		$265.00			0
Edit	42524	4599623		VAC MANIFOLD ASSY 30 WDE 350 BSPP	Set Complete	6 Standard Production Build	6 hrs	3		$1,956.00			0
Edit	42525	4341300		350 GUIDE ROD ASSEMBLY	Set Complete		0 hrs	3		$368.00			0
Edit	42526			PRESSURIZED CONTROL CABINETS - INCLUDING FAN OPENING PLATES TO COVER HOLES AND 1/4"TUBE QUICK DISCON	Set Complete		0 hrs	12		$125.00
Edit	42527			REMOTE FUNCTION BOX WIRING - HALLMARK WILL PROVIDE BOXES, BUTTONS AND ALARM.	Set Complete		0 hrs	3		$495.00
Edit	42528			ADDITIONAL CONTACT ON FEEDER ESTOP BUTTON TO BE SENT TO HALLMARK	Set Complete		0 hrs	3		$35.00
Edit	42529	9900100		ADDITIONAL PRODUCT VALIDATION (FEEDER OR LABELER ONLY PER PRODUCT)	Set Complete	96 Integration and Testing	96 hrs	12		$675.00			0
Edit	42530	4500250		FEEDER 350 INFEED SINGLE ADJ	Set Complete		0 hrs	3		$1,705.00			0
Edit	42531			INTEGRATION AND VALIDATION	Set Complete		0 hrs	3		$8,751.66
Edit	42532			LINEAR STACK SHAKER/VIBRATOR	Set Complete		0 hrs	2		$1,042.00
Edit	42533			ADDITIONAL MIRRORED SET OF APL SIDE GUIDES FOR ENVELOPE FEEDER	Set Complete		0 hrs	2		$995.00
Edit	42534	4300111		ADJ MECHANICAL LOW PROD SENSOR	Set Complete		0 hrs	2		$1,617.00			0
Edit	42535	9108532	2011-10083	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0
Edit	42536	9108532	2011-10084	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	60	60	37.5	22.5	5923
Edit	Electrical Eng.	10	10	-6	16	5924
Edit	Software Eng.	10	10	10	0	5925
Edit	Integration	45	45	-70.75	115.75	5926
Edit	Machine Shop	60	60	35.75	24.25	5927
Edit	Management	0	0	0	0	5928
Edit	Production	41	41	-63	104	5929
Edit	EE Technician	0	0	-77	77	5930

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4715	ALLIED ELECTRONICS, INC. - M12 TO M8 CABLE	34247	yes	($31.26)
Edit	4731	THOMSON LINEAR - 30MM ROD CLASS MM H6 STEEL 60 RC	34339	yes	($648.00)
Edit	4737	POWER/MATION DIVISION INC - AC 3PH PARA-SHAFT GEARMTR, DIECAST TERM BOX FOR GEARMTR,	34378	yes	($1,110.00)
Edit	4738	DECA VIBRATOR INDUSTRIES, INC. - PLV-NL12M LINEAR VIBRATOR	34379		($849.00)
Edit	4744	MCMASTER-CARR - PUSH TUBE FTG 5/32, CORD GRIP .39-.55" 1/2 NPT,	34386	yes	($31.34)
Edit	4745	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	34398	yes	($50.00)
Edit	4762	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITE, MASK/PLUG HOLES	34564	yes	($150.00)
Edit	4760	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE	34565	yes	($95.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**