2019132 Hallmark Cards, Inc

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Copy of Hallmark Cards, Inc. - CARD FEEDER 2019132.xlsm Workorders Folder

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Project Scope: The proposed system will start with an operator loading the dual Automatic Product Loader. The dual APL will provide product loading and shingling of the product prior to the feeder. Multifeeder will provide the mechanics, motor, APL uprights, linear bearing blocks and 30mm cross rods (Hallmark to determine length of the cross rods) only for the APL. The MFT IP 350XED Industrial Performance Friction Feeder will be separating and feeding your various cards from a stack in the in feed hopper. As the cards are fed they will be accurately counted into batches. Once they exit the feeder they will be accumulated in an existing dual rotary dropper (Star wheel). After a dry contact is received from your wrapper the feeder will send a signal to the existing dropper to transfer the stack. The signal duration of the drop signal will be 35mS long. The feeder will then begin counting the next batch. The system will stop on double detections, overlength detections, feeder jams or drive faults. These stoppages will produce a Red-light fault. If the feeder receives a drop command but is not done feeding the batch for that pocket a missed flight signal will be produced. The Red-light fault and missed flight fault will be "OR'd" together to provide a signal to the Hallmark controller. If the system experienced a missed flight fault it will finish that batch, skip the pocket it couldn't drop in and then drop in the next pocket. The alarm will activate for 0.2 seconds (hard coded timing) when a Red-light/missed flight condition occurs. The yellow light will also turn on and will remain on until the operator presses the illuminated clear yellow light reset button. If another missed flight condition occurs before the operator has cleared the yellow light the alarm will sound again. A manual cycle start button will be provided in the same box to allow the operator to first activate the dropper and secondly have the feeder dispense one batch count. Hallmark will provide the pushbutton boxes with alarm and MFT will wire into it. The APL will have side guides on both sides of the system. One side will be just on the back of the first APL (single) and the others will be on the second APL (dual). Both will be about 24" long. Multifeeder will provide two full sets so Hallmark can determine, in the field if they want it to be a left or right system. There will be no extruded aluminum on the side of the APL's. Hallmark will provide all mounting, APL controls, vacuum/air supply, integration/transfer to the dropper.
Notes: Hallmark Cards W.O. 2019132 2/13: Software working through one minor item. Larry starting to pack first feeder. Equipment will ship tomorrow. 2/6: FAT went well. Got approval with a punch list. Working through items. Everything on order. Intent to have wrapped up and ready to ship next Friday. Asked for prior to ship payment. 1/30: FAT Monday and Tuesday next week. 1/23: Integration working on this order and making good progress. FAT set for 2/3 and 2/4 1/16: Feeders complete. Working on APL's. Will likely get starting on mounting and dialing in feeders tomorrow. Targeting 1/28 FAT date. 1/9: First feeder built and in burn in. Other feeders being built. APL parts coming in. Everything has been pulled. Integration helping production to build. Have to order parts for a new electrical release. 1/2: Picking on feeders. Waiting on plating and other parts. 12/26: Next to be pulled after Inventory count in complete. Client sending in additional envelope and PID samples 12/19: No change 12/12: No change. In production queue after Keystone. 12/5: No change 11/21: Everything on order. 11/14: No change 11/7: Processed and quoting. 10/31: Kicked off to procurement yesterday. Will be receiving feeder/APL framework from Hallmark next week. 10/24: Detailing will be done today. Kick off to procurement scheduled for tomorrow. 10/10: Had final design review call with client yesterday. Verbal go ahead to do final detailing. 10/3: In ME. Review with customer on Friday and Wednesday. 9/26: In ME. 9/19: Had 1st ME design review with the client. Went well. They sent us STEP files. Additional call scheduled for next two Wednesday's. 9/12: Had internal engineering follow up meeting yesterday. Looking to schedule design review meeting with customer next Wednesday. 9/5: Joel started yesterday in ME. 8/29: Hallmark looking for update on schedule. Ed will talk to Jim today about getting as many drawing files out of Hallmark as possible. Joel may be able to start 9/9, hopefully sooner. 8/22: Back and forth with Hallmark on some requests they have. Still in queue behind Lindenmyer. 8/15: Need ME to review a few minor request from Hallmark. In queue behind Lindenmyer 8/8: Had kickoff to Engineering last week. In ME queue behind Lindenmyer (approx. 2 weeks out from starting) 8/1: Kicking off this afternoon. 7/25: WO is complete from sales. Kick off to engineering scheduled for next Wednesday. 7/18: New order. Need WO and then will schedule kick off.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	40563	9158150	2002-14164	APL 290 1000L DUAL MOTOR	Set Complete	0 Standard Production Build	0 hrs	1		$23,149.00	0.00	$23,149.00	0
Edit	40564	9158151	2002-14163	APL 290 1000L SINGLE MOTOR	Set Complete	0 Standard Production Build	0 hrs	1		$13,355.00	0.00	$13,355.00	0
Edit	40567	9108532	2001-10053	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0
Edit	40568	8320001		1000W HIGH PERFORMANCE PKG	Set Complete	6 Standard Production Build	6 hrs	3		$5,345.00	0.00	$16,035.00	0
Edit	40569	7034150		I/O BOARD KIT GEN3	Set Complete	6 Standard Production Build	6 hrs	3		$2,242.00	0.00	$6,726.00	1
Edit	40570	7176200		CBL 12/26 AWG M12 M 5M ASSY	Set Complete		0 hrs	6		$265.00	0.00	$1,590.00	0
Edit	40571	4599623		VAC MANIFOLD ASSY 30 WDE 350 BSPP	Set Complete	6 Standard Production Build	6 hrs	3		$1,956.00	0.00	$5,868.00	0
Edit	40572	4341300		350 GUIDE ROD ASSEMBLY	Set Complete		0 hrs	3		$368.00	0.00	$1,104.00	0
Edit	40573			PRESSURIZED CONTROL CABINETS - INCLUDING FAN OPENING PLATES TO COVER HOLES AND 1/4"TUBE QUICK DISCON	Set Complete		0 hrs	12		$125.00	0.00	$1,500.00
Edit	40574			REMOTE FUNCTION BOX WIRING - HALLMARK WILL PROVIDE BOXES, BUTTONS AND ALARM.	Set Complete		0 hrs	3		$495.00	0.00	$1,485.00
Edit	40576			ADDITIONAL CONTACT ON FEEDER ESTOP BUTTON TO BE SENT TO HALLMARK	Set Complete		0 hrs	3		$35.00	0.00	$105.00
Edit	40577	9900100		ADDITIONAL PRODUCT VALIDATION (FEEDER OR LABELER ONLY PER PRODUCT)	Set Complete	96 Integration and Testing	96 hrs	12		$675.00	0.00	$8,100.00	0
Edit	40579	4500250		FEEDER 350 INFEED SINGLE ADJ	Set Complete		0 hrs	3		$1,705.00	0.00	$5,115.00	0
Edit	40580			INTEGRATION AND VALIDATION	Set Complete		0 hrs	3		$8,751.66	0.00	$26,254.98
Edit	40583			LINEAR STACK SHAKER/VIBRATOR	Set Complete		0 hrs	2		$1,042.00	0.00	$2,084.00
Edit	40584			ADDITIONAL MIRRORED SET OF APL SIDE GUIDES FOR ENVELOPE FEEDER	Set Complete		0 hrs	2		$995.00	0.00	$1,990.00
Edit	40586	4300111		ADJ MECHANICAL LOW PROD SENSOR	Set Complete		0 hrs	2		$1,617.00	0.00	$3,234.00	0
Edit	40593	9108532	2001-10054	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0
Edit	40612	9108532	2001-10055	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	60	160	-223.5	383.5	5067	9/9/2019	Dylan Thompson Joel Koenigsmark	Sequential	assignd time (160 hrs)-MFT\edwardturin
Edit	Electrical Eng.	10	10	-56.75	66.75	5068
Edit	Software Eng.	17	17	-3.75	20.75	5069
Edit	Integration	88	88	-165.75	253.75	5070
Edit	Machine Shop	0	0	-19.75	19.75	5071
Edit	Management	0	0	0	0	5072
Edit	Production	41	41	-57	98	5073
Edit	EE Technician	10	10	-21.75	31.75	5074

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4643	IGUS, INC. - PLASTIC GEAR 14-1 2 MATERIAL I3, HT PRECISION MACHINAB MAT I3	33659		($109.78)
Edit	4657	POWER/MATION DIVISION INC - AC 3PHASE PARAL SHAFT GEARMTR, DIECAST TERM BOX FOR GMTR	33727		($761.16)
Edit	4669	DECA VIBRATOR INDUSTRIES, INC. - PLV-NL-12M LIN VIBRATOR	33780		($849.00)
Edit	4698	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITE FEE	34067		($190.00)
Edit	4699	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITE FEE	34068	yes	($100.00)
Edit	4700	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	34069		($90.00)
Edit	4706	MCMASTER-CARR - WALL ADAPT 3/8 TUBE X 3/8 NPT F,	34134	yes	($110.08)
Edit	4707	POWER/MATION DIVISION INC - AC 3 PH PARALLEL GEARMTR, DIE CAST TERM BOX FOR 33A GEARMTR	34137		($380.58)
Edit	4709	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITED SERVICE, MASK/PLUG HOLES	34187	yes	($100.00)
Edit	4710	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	34188	yes	($45.00)
Edit	4716	ALLIED ELECTRONICS, INC. - M12 TO M8 CABLE	34247	yes	($31.26)
Edit	4722	MIDWEST CRATING - 156"L X 40"W X 62"H ID	34283	yes	($395.00)
Edit	4729	POWER/MATION DIVISION INC - AC 3 PH PAR SHAFT GEARMTR, DIECAST TERM BOX FOR 33A GMTR	34338		($1,110.00)
Edit	4730	THOMSON LINEAR - 30MM ROD CLASS MM H6 STEEL 60 RC	34339	yes	($648.00)
Edit	4732	MIDWEST CRATING - 148"L X 40"W X 70"H ID, 60"L X 40"W X 60"H ID	34353	yes	($698.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**