2019128 Royle Printing

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Project Scope: The proposed system consists of a MFT IP 350XED HCP Industrial Performance Friction Feeder which will separate and feed your products from a stack in the in feed hopper of the feeder. As the products are fed they will be placed onto the VTC 2000-550 2 meter Vacuum Track Conveyor where the product will be held in position using a vacuum source. As the product transfers down the conveyor hot melt glue will be applied, to the top surface of the product. The glued product will then travel beneath the second MFT IP 350XED HCP Industrial Performance Friction Feeder where the top product will be tipped on. The second feeder will use the Continuous Accutipping Controller with encoder feedback to accurately place the product onto the passing base product. This feeder will also be equipped with a pressure roller which will aid the transfer of your product from the feeder to the base product. Finished products will be collected by Royle Printing as they exist the VTC. The feeders, each, will be equipped with a 2 meter long Automatic Product Loader for increased loading capacity. The APL will enter in over the mechanical side of the feeder. The I/O card will send the a fault signal when a multiple product, over length or mis-feed fault occurs. Royle Printing will provide the timing of the signal to activate the reject with that product.
Notes: Royle Printing W.O. 2019128 11/21: They have video of first product set complete. Working on 2nd product set. Goal to have complete today. 11/14: No update 11/7: Working on the machine in Integration. Should have video filmed by next Thursday. Sent installation quote yesterday. 10/31: VTC in electrical being wired. Integration will start early next week after Nosco. 10/24: Issue with one of the three VTC belts. Waiting for new VTC belts to come in. VTC built as far as it can. APLs and feeder done. 10/17: APLs and base feeder done. Starting tipping feeder and VTC today. Trying to have to Integration by Wednesday of next week. 10/10: In queue after Maricann, Phillips and Iwai. 10/3: No change. Parts continuing to arrive. 9/26: No change 9/19: No change 9/12: Parts beginning to arrive. In queue behind Maricann and Phillips Medisize. 9/5: Everything on order. 8/29: Quoting parts. 8/22: Received last item from ME yesterday. Processing in procurement and quoting parts. 8/15: Layout is approved. Kicked off to procurement on Tuesday. Still need one item from ME. 8/8: Layout sent to customer this morning. Once approved Clay will schedule kick-off to Procurement. 8/1: No change. 7/25: Next in ME queue. 7/18: Start in ME in approximately 1 week. 7/11: Kicked off to engineering yesterday. In ME queue.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	40434	9193800	1941-14142	APL 2000 290 STD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$9,136.00	0.00	$9,136.00	0
Edit	40435	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	2 Standard Production Build	2 hrs	2		$910.00	0.00	$1,820.00	1
Edit	40436	9108532	1941-10007	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0
Edit	40437	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	4		$978.00	0.00	$3,912.00	8
Edit	40438	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$3,526.00			1
Edit	40439	9248050	1941-14143	VTC 2000 550 CLOSED FRAME	Set Complete	4 Electrical Technician 8 Integration and Testing 2 Shipping 40 Standard Production Build 1 Pre-Production	55 hrs	1		$32,095.00	0.00	$32,095.00	0
Edit	40440	8719614		REGENERATIVE BLOWER 2.6KW	Set Complete	3 Standard Production Build	3 hrs	1		$5,225.00			0
Edit	40441			EXT X CRANK ADJ MTG ASSY FOR FEEDER OR DRIVEN DISCHARGE	Set Complete		0 hrs	1		$5,846.00	0.00	$5,846.00
Edit	40442			ADDITIONAL APL LEG ASSEMBLY	Set Complete		0 hrs	2		$1,195.00	0.00	$2,390.00
Edit	40443	4672020		90 DEG DCC APL KIT LEFT 250-350	Set Complete	12 Standard Production Build 12 Integration and Testing	24 hrs	2		$3,742.00	0.00	$7,484.00	0
Edit	40444	9193800	1941-14141	APL 2000 290 STD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$9,136.00	0.00	$9,136.00	0
Edit	40445	9108532	1941-10006	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$20,089.00	0.00	$20,089.00	0
Edit	40448			PRODUCT TRANSFER PLATE	Set Complete		0 hrs	2		$295.00
Edit	40449	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$5,880.00			1
Edit	40450	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$405.00			0
Edit	40451	4571600		PRESSURE ROLLER 350 FREE ROLLING WHEEL	Set Complete	2 Standard Production Build	2 hrs	1		$2,715.00			1
Edit	40452	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	1		$4,812.00			0
Edit	40453	8700042		NORDSON MELTER PROBLUE 4, 2 HEAD CABLE KIT, 2-8FT HOSE AND GUN	Set Complete	15 Integration and Testing	15 hrs	1		$18,616.00			0
Edit	40454	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	40455	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	2 Standard Production Build	2 hrs	2		$439.00			18
Edit	40456	7013200		LOW PROD SENS DIST LO-DO M12M	Set Complete	2 Standard Production Build	2 hrs	2		$405.00	0.00	$810.00	0
Edit	40457	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1		$2,242.00			1

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	60	60	35.25	24.75	5043
Edit	Electrical Eng.	10	10	7	3	5044
Edit	Software Eng.	0	0	-19	19	5045
Edit	Integration	119	119	-85.25	204.25	5046
Edit	Machine Shop	0	0	-31.75	31.75	5047
Edit	Management	0	0	0	0	5048
Edit	Production	150	150	52	98	5049
Edit	EE Technician	20	20	-38.25	58.25	5050

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4637	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	33639	yes	($35.00)
Edit	4642	ECO FINISHING COMPANY - BLACK HARD ANODIZE 0.001"	33642		($125.00)
Edit	4640	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	33643	yes	($22.50)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**