2018198 Label Innovation, Inc.

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Label Innovation, Inc. 2018198.xlsm Workorders Folder

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Project Scope: Derived from Multifeeder's label applicator systems are components that include; a powered unwind will unwind your roll of pattern pressure sensitive glue lined backer. The pressure sensitive glue lined backer will be presented to a dual stage 1300 Sheet Feeder to apply your 20mm x 40mm paper sheets. The system will be capable of feeding these in portrait manner. A driven pinch roller assembly will adhere the paper sheets to the glue line web with a +/- 0.5mm, at speeds of up to 45 meters per minute. These paper products will be applied with a 6mm gap between each. Performance contingent on good quality products, flat, consistent, free of damage. Product size variance to be subtracted from overall accuracy results. Equipment must be used in accordance with applicable operating and maintenance manuals by trained personnel. Installation purchase will be on a separate purchase order if needed. Samples guaranteed only if provided prior to initiation of order or if approved in writing by Multifeeder project management. After applying the sheets to the web, a camera system will read each code, and record in a database the list of 2D/CR Codes. The glue lined web with sheet attached, will be rewound into a finished roll. The finished rolls will be generated with a 6mm gap between products. The 1300 Sheet Feeder system will consist of an HCP 350 Industrial Friction Feeder with Small Product Kit and a Driven Discharge 420-350 with Small Product Kit. An Automatic Product Loading (APL) system, will accommodate pre-loading of the tax stamps in a protrait mode. The 80/20 composite or welded and powder coated steel sub-frame base provides support of a second welded frame dual-stage drive system. Linear slides, crank handles and Siko counters will ensure ease of setup and repeatability. Additional lateral slides with adjustment crank are also included to move the whole feeder/driven discharge side-to-side to adjust for web slitting/glue location variance. This system incorporates a Keyence camera system with Remote Diagnostic and Analysis capacity. Installation and training would be quoted and purchased separately if needed. we have added additional items per feedback of first system, including: 1. Add a Keyence Counter unit: Sensor to be located very close to finished roll. In proposal 2. Upgraded Lateral adjustment system – similar to the main adjustment/positioning ratchet system on the feeder. In proposal 3. Feeder speed - 45meters/minute. In proposal 4. Upgraded web tension control – present roller dancer units have a narrow range and too much bounce. We will change from spring to air cylinder adjustment for tension. In proposal 5. Electric stamp vibrator – move away from air vibrator unit on feeder stamp stack. We will use an electric vibrator instead of air vibrator. In proposal. 6. Larger diameter adhesive roll capability (18” or 19”). We are adding gearboxes to the unwind/rewind to solve the inertia mismatch. In proposal. 7. Finished roll rewind capabilities to produce 10,000 part rolls ( tuning requirements of the drive). We are adding gearboxes to unwind/rewind to solve the inertia mismatch. In proposal. 8. Self-wound adhesive – reduction of the top liner upwind shaft. We have removed one rewind unit from proposal. In proposal 9. Clear Stripper wheel ( Softest durometer). In proposal. 10. Improved response to missing adhesive. (At present run speeds 40 -47mpm, if missing adhesive comes through the feeder can’t stop and start fast enough). We will work on this, however we are not positive we can tune the system for both accuracy at speed running, stability at speed running, and able to stop for missing glue. If possible we will resolve this, however we cannot guarantee it is possible. 11. Tesa Tape covered rollers. Include some web guides on these rollers. In proposal. 12. HMI Operator Touch screen. Not Included. 13. Height of the APL should be to where we have ours now with the modifications we made in house. In proposal. 14. Web hold down device - to hold the web in place while removing the finished roll and replacing with new core. In proposal. 15. FAT 4hours run with recorded output. In proposal. The expected output of 20,000 stamps per hour making rolls of 5,000 stamps assuming good quality stamps and glue on liner. Produce a minimum of 80,000 stamps in 4 hour FAT for rolls of 5,000. Expect a minimum of 5 rolls of product without feeder stoppage assuming good quality product. 16. All modification improvements done to first system including stamp stack cage, APL increased height, roller modifications.
Notes: Label Innovations WO 2018198 2/21: Did not get sign off on FAT last week. Client sent some (tighter wound) 19 inch sample rolls. Just arrived this morning. Additional testing needed on rolls and then coordinate return trip from Label Innovations - possibly early next week. 2/14: Here for FAT today. Need payment prior to shipping. 2/7: CSA pushed back to 2/11. Inspector out with flu. FAT is scheduled for next Wednesday, 2/13 1/31: Should be to Integration no later than end of day Friday. CSA testing scheduled for 2/8. FAT loosely planned for 2/13. 1/24: Waiting on a few parts for feeder and driven discharge that are due this week. Tony will shift from Premium Ideas to driven discharges on Monday. 1/17: Erik is working in Production building the unwind/rewind equipment. Tony will assist when done with VTC on Premium Ideas. Steph to start feeder today after Norka. 1/10: Confirmation from Daryl that they are working on getting us samples no later than 1/25. Production working on machine. Number of parts going through shop. Some new parts need to be ordered. 1/3: Clay to send an email to Daryl today with requested samples. 12/20: No change. 12/13: No change. Some parts have arrived. 12/6: No change 11/29: Everything on order. Waiting for parts. 11/15: Had a kick off. Will schedule a second review early next week. Approved layout this morning. 11/8: Need workorder. Similar to Canadian Bank Note. Will kick off after.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	36602	9601302		1300 DHSL 350 SMALL PROD WEB TIP	Set Complete	30 Standard Production Build 20 Integration and Testing 4 Pre-Production 3 Shipping	57 hrs	1		$85,595.00	0.00	$85,595.00	0
Edit	36603			SMALL PRODUCT KIT, FEEDER, DRIVEN DISCHARGE, DRIVEN DISCHARGE PINCH, BRIDGE MOUNTING	Set Complete		0 hrs	1		$14,310.00
Edit	36604	4230006		ROLL TO ROLL ASSY LABELER	Set Complete		0 hrs	1		$35,341.00	0.00	$35,341.00	0
Edit	36606			KEYENCE CAMERA SYSTEM TO READ 2D-CR CODE, CREATE DATA-FILES	Set Complete		0 hrs	1		$29,720.00
Edit	36607	CUSTOM		POWER DISTRIBUTION	Set Complete		0 hrs	1		$819.00	0.00	$819.00
Edit	36608	CUSTOM		SENSOR COLOR	Set Complete		0 hrs	1		$1,208.00	0.00	$1,208.00
Edit	36609	8130430		STATIC BAR W/MOUNT IP 350	Set Complete	1 Standard Production Build	1 hrs	1		$2,949.00	0.00	$2,949.00	0
Edit	36610	CUSTOM		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Engineering	0 hrs	1		$5,090.00	0.00	$5,090.00
Edit	36611	9193833	1902-14039	APL 1000 190 STD CFG SMALL PROD	Set Complete	9 Standard Production Build	9 hrs	1		$6,923.00	0.00	$6,923.00	0
Edit	36612			INTEGRATION AND VALIDATION OF APL FOR ADDITIONAL LOADING CAPACITY	Set Complete		0 hrs	1		$2,740.00
Edit	36613	4230004		MAIN ASSY 1300	Set Complete		0 hrs	1		$6,865.00	0.00	$6,865.00	0
Edit	36614			EXPANDED SPARE PARTS KIT	Set Complete		0 hrs	1		$7,500.00
Edit	36615			INTEGRATION, TESTING, VALIDATION, FACTORY ACCEPTANCE TEST	Set Complete		0 hrs	1		$28,224.00
Edit	36616			UL / CSA CERTIFICATION (PAGE 8 COMMENTS)	Set Complete		0 hrs	1		$8,400.00
Edit	36617			LATERAL CRANK ADJUSTMENT FOR FEEDER AND DRIVEN DISCHARGE	Set Complete		0 hrs	1		$3,640.00
Edit	36618			UPGRADED WEB TENSION CONTROL, USE AIR CYLINDER	Set Complete		0 hrs	1		$1,220.00
Edit	36619			ELECTRIC STAMP VIBRATOR	Set Complete		0 hrs	1		$950.00
Edit	36620			KEYENCE COUNTER UNIT FOR ROLL COUNT	Set Complete		0 hrs	1		$1,200.00
Edit	36621			LARGER DIAMETER ROLL CAPABILITY UP TO 20 INCHES-INCLUDED	Set Complete		0 hrs	1		$0.00
Edit	36622			FINISHED REWIND ROLL CAPABLE OF 10,000 PRODUCTS-INCLUDED	Set Complete		0 hrs	1		$0.00
Edit	36623			CLEAR STRIPPER WHEEL-INCLUDED	Set Complete		0 hrs	1		$0.00
Edit	36624			WEB GUIDES FOR TESA COVERED ROLLERS	Set Complete		0 hrs	8		$40.00
Edit	36625			WEB HOLD DOWN (CLAMP) TO HOLD WEB WHILE CHANGING ROLL	Set Complete		0 hrs	1		$295.00
Edit	36626			4 HOUR FAT RUN- INCLUDED	Set Complete		0 hrs	1		$0.00
Edit	36627			DANCER ARM ASSEMBLY WITH AIR CYLINDER FOR EXISTING SYSTEM (UPGRADE FOR EXISTING LINE)	Set Complete		0 hrs	2		$0.00
Edit	36628	4300026		SIKO FEEDER ADJ	Set Complete	2 Standard Production Build	2 hrs	2		$0.00	0.00	$0.00	5
Edit	36629			APL MOUNTED TO 3RD SCREW ADJUST FOR FORWARD-BACK ADJUST ATTACHED TO FEEDER FRAME SO IT SLIDES SIDE T	Set Complete		0 hrs	1		$0.00
Edit	36787	9108532	1902-09865	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$0.00	0.00	$0.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Assignment	History
Edit	Mechanical Eng.	68	8	5	3	4155	Sequential	repeat of CBN (8 hrs)-MFT\peternordling
Edit	Electrical Eng.	172	120	72.5	47.5	4156	Sequential	repeat of CBN (120 hrs)-MFT\peternordling
Edit	Software Eng.	0	0	0	0	4157
Edit	Integration	100	100	-73.25	173.25	4158
Edit	Machine Shop	40	40	-40.75	80.75	4159
Edit	Management	40	40	40	0	4160
Edit	Production	130	130	43.25	86.75	4161

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4202	HARTFIEL AUTOMATION, INC. - SENSOR; SLOT; 10MM WIDTH; IR; PNP; LO/DO	31361		($354.34)
Edit	4205	INFINITE ELECTRONICS INTERNATIONAL, INC. - CAT5E RJ45 ETHERNET CABLE 2FT	31365	yes	($8.33)
Edit	4215	HALLOCK COMPANY, INC. - TOPJOB S 4L-DG-KL.4QMM RED, END & INTERMED PLATE, PUSHIN TYPE JUMP BAR, 4 COND THRU TERM B, END & INTERMED PLATE,	31366	yes	($18.50)
Edit	4216	AMAZON.COM - VIDEOSEC LCD MON WALLMNT 15", HP 20" LED MONITOR, MONITOR CBL 15FT	31367	yes	($113.97)
Edit	4217	AMAZON.COM - VIDEOSEC LCD MON WALLMNT 15", HP 20" LED MONITOR, MONITOR CBL 15FT	31367	yes	($227.94)
Edit	4207	WERNER ELECTRIC SUPPLY - ICOTEK 41201 KT SMALL INSERT, ICOTEK 41207 KT 7 GREY	31368	yes	($4.47)
Edit	4209	AUTOMATION DIRECT - TWO-LINE,6 DIGIT,TWO-COLOR LCD COUNTER/TIMER, BREAKER,15A,480Y/277VAC,2-POLE,D CURVE	31369	yes	($111.00)
Edit	4211	KEYENCE CORP OF AMERICA - CAMERA KIT, VISION SYSTEM CONTROLLER (2MP), VISION SYSTEM CAMERA CABLE, VISION SYSTEM CAMERA, LENS FI VISION SYSTEM 25MM, LIGHT CONTROLLER-VISION SYSTEM, LIGHT CABLE - VISION SYSTEM, LED LIGHT VISION	31372	yes	($10,436.45)
Edit	4219	POWER/MATION DIVISION INC - M12 CBL 8/24AWG M/F 0.5M YEL, M12 8 PIN Y DISTRIBUTOR, ENCLOSURE ECLIPSE 16X20X8", INNER PANEL ECLIPSE 16X20"	31377	yes	($324.21)
Edit	4222	PEPPERL+FUCHS. INC - IND ANGLE SENS ANALOG, ACT FOR F130 SENSOR,	31385	yes	($578.25)
Edit	4224	DIGI-KEY CORPORATION - 10A CORD C13 PLUG-US PLUG 366CM, USB A-M TO A-F EXT CABLE 10FT	31400	yes	($103.56)
Edit	4239	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	31471	yes	($30.00)
Edit	4236	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	31472	yes	($40.00)
Edit	4249	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	31480	yes	($40.00)
Edit	4248	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	31481	yes	($45.00)
Edit	4247	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	31482	yes	($40.00)
Edit	4246	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001", MASK ALL THREADS	31483	yes	($45.00)
Edit	4258	HALLOCK COMPANY, INC. - PUSHIN TYPE JUMP BAR,	31528	yes	($1.13)
Edit	4266	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	31540	yes	($30.00)
Edit	4275	AIRPOT CORPORATION - REGULATOR NPT 0.7 MPA, MPA/PSI GUAGE HI PRESS., SEPARATE MTG BRKT, REGULATOR NPT 0.7 MPA, MPA/PSI GUAGE HI PRESS., SEPARATE MTG BRKT	31572	yes	($364.60)
Edit	4277	AUTOMATION DIRECT - THIN WIRE DUCT 2.25" X 2.25"	31574	yes	($164.00)
Edit	4312	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	31773	yes	($20.00)
Edit	4322	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	31850	yes	($40.00)
Edit	4327	MARTIN VIBRATION SYSTEMS & SOLUTIONS - NEA 504 220V MICRO ELECT VIB	31893		($1,408.05)
Edit	4328	MIDWEST CRATING - 164" L X 58" W X 74" H ID	31908		($653.00)
Edit	4340	MCMASTER-CARR - BUMPER M6 X 1 X 25MM OD, BUMPER M6 X 1 X 18MM LG,	31981	yes	($108.16)
Edit	4256	MARTIN VIB SYSTEM SOLUTIONS - NEA 504 STYLE MIRCO ELECT VIB A/C600145	BOB		($281.61)
Edit	4213	AUBERINS - CBOX16 FOR TIMER	greg b	yes	($22.32)


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