2018200 Bell-Mark Coding and Printing Solutions

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Bell-Mark Coding and Printing Solutions 2018200.xlsm Workorders Folder

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Project Scope: This revised proposed system consists of a feeding and transport system to feed Tyvek products up to 500mm wide (19.64") with consistent repeat to be printed by a customer supplied and integrated Bell-Mark InteliJet TS and InteliJet HD Print systems at a rate of up to 40 meters per minute correlating to up to 60 per minute. A MFT 550 IP3 Friction Feeder will gently separate your Tyvek products from an inclined stack of the feeder. The feeder will be equipped with No Tool Change Over Parts" to allow change overs between sizes simply and easy. A Heavy Duty Rear Support Assembly with three different support plates (change parts) to support the stack from the back as the products are fed. A Single Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to best grip the products as they are fed. Siko Counters will be used on the stripper wheel and discharge belt adjustments to allow for a repeatable set up. A Pneumatic Shaker will be used to help reduce friction between the products as they are fed. As the products are fed, they will be transported individually onto the 375mm (14.76") long discharge of the feeder. Left and Right Discharge Side Guides (with a set of short and long rods) will be used to register the products side to side as they are transferred onto a VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm) configured with a 13" wide Silicon vacuum belt (center justified) with consistent repeat. An additional vacuum line will be added near the feeder to vacuum any particulates generated by the belts on the feeder head. The MFT 550 Friction Feeder will be equipped with an Active Static Reduction bar to reduce static on the Tyvek products as they are fed. The feeder will be equipped with Card Line software consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the feeder to ensure that the trays are placed with consistent repeat regardless of the speed of the base machine. The system will have the ability to resume the count after a fault occurs. The operator will set the batch count on the Multifeeder system. If a fault occurs during the batch, (example double, product jam, or no product) the feeder will be signaled to stop and the transport will continue to run one half or full rotation to complete the printing of the sheets already on the transport and then will be signaled to stop. The operator will remove the bad product, and then will press "resume" and the feeder system will continue the count. The feeder and the conveyor will each be equipped with input output boards to allow the print system to signal the feeder and conveyor to stop if the print is not ready. Five E-Stop Buttons will be positioned along the conveyor to allow the operator to disconnect power to the motor drives, but will keep the feeder and conveyor controls active. The system will also be equipped with five stop conveyor buttons to allow the operator to stop the system when pressed. Next a customer supplied and integrated Bell-Mark InteliJet Thermal Inkjet and InteliJet HD system will be straddle mounted over the conveyor to print on the sheets at a rate of up to 400mm per second. A customer supplied and integrated LED Dryer will be used to cure the ink. The side panels of the Vacuum Track Conveyor will be cut as per Bell-Mark supplied drawing to allow the print system to best fit with the Multifeeder vacuum transport conveyor. The completed products will be transferred onto a Catch Tray Plate with magnetic funnel side guides. An Active Static Reduction bar will be mounted over the top of the Catch Pan to reduce static on the products as they are transferred from the conveyor onto the Magnetic Catch Tray Pan where they will be stacked and accumulated. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. Options Available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and standard feeder installation. EQUIPMENT LEASE AGREEMENT 26759-L Zero dollar lease for first 365 days Standard lease after 365 days This EQUIPMENT LEASE AGREEMENT (“Lease”) is entered into this ___ day of _____________, 20____, by and between Multifeeder Technology, Inc., a Minnesota corporation having its principal place of business at 4821 White Bear Parkway, St. Paul, MN 55110 (“Lessor”) and Bell-Mark having its principal place of business at 331 Changebridge Road Pinebrook, NJ 07058 (“Lessee”). 1. Lease of Equipment. Lessor hereby leases to Lessee, and Lessee leases from Lessor, on the terms and conditions set forth below, the Equipment identified on Exhibit A to this Lease. 2. Term of Lease. The Term of this Lease will commence on ____________, 20____ (the “Effective Date”) and shall expire _____ months from the Effective Date. Shipping and Location. Lessor shall be responsible for shipping the Equipment to the Lessee 331 Changebridge Road Pinebrook, NJ 07058 (“Lessee”). 1. (the “Equipment Location”). Lessee agrees that the Equipment shall remain at the Equipment Location for the Term of the Lease and any extensions or renewals thereof unless the Lessor is notified in writing at least thirty (30) days prior to moving the Equipment to a new location. 2. Rent and Deposit. 2.1 As indicated on Exhibit A, the monthly Rent for the Equipment shall be paid in advance in installments of $__________ each week, beginning on ___________, 20___ and on the first day of eac
Notes: Bell Mark WO 2018200 1/10: Video sent to James this morning. Received approval. Ship tomorrow. 1/3: In production. Using temporary end shaft. Will swap when hardened shaft comes in. Goal to ship next Friday. 12/20: Using VTC out of demo room. Procurement working on feeder. In production queue after Trimatt. 12/13: ME pulling together drawing for client so client can validate printer mounting. Clay owes them ship date. 12/6: On hold until Dec. shipments complete. 11/29: Clay sent email to James with a few options. Waiting for feedback on how to proceed. 11/15: Replacement of demo system they sent back. Need kick off. Clay will send order acknowledgement today with 2019 delivery date.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	36705	9108653	1851-09857	FEEDER 550 XLD HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 20 Standard Production Build	24 hrs	1		$23,021.00	0.00	$23,021.00	0
Edit	36706	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	36707	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	1		$978.00			8
Edit	36708	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$2,327.00			5
Edit	36709	4300026		SIKO FEEDER ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$713.00			5
Edit	36710	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	1 Standard Production Build	1 hrs	1		$910.00			1
Edit	36711			NO TOOL CHANGE OVER PARTS	Set Complete		0 hrs	1		$2,987.00
Edit	36712	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1		$697.00			4
Edit	36713	9279800		CARDLINE SOFTWARE W/ENCODER	Set Complete	0 Integration and Testing 1 Electrical Technician 1 Standard Production Build	2 hrs	1		$3,761.00			0
Edit	36714	4101400		CONVEYOR WHEEL TRACK 550	Set Complete	4 Standard Production Build	4 hrs	2		$2,928.00			0
Edit	36715	9248050	1530-13580	VTC 2000 550 CLOSED FRAME STAND CONFIG	Set Complete	0 Electrical Engineering 8 Integration and Testing 2 Shipping 4 Electrical Technician 40 Standard Production Build 1 Pre-Production	55 hrs	1		$32,095.00	0.00	$32,095.00	0
Edit	36716	8719614		REGENERATIVE BLOWER 2.6KW	Set Complete	3 Standard Production Build	3 hrs	1		$5,225.00			0
Edit	36717	8238000		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Engineering 12 Electrical Technician	12 hrs	1		$5,090.00			1
Edit	36718			CUT VACUUM SIDE PANELS TO FIT WITH BELL-MARK HD PRINT SYSTEM	Set Complete		0 hrs	1		$487.00
Edit	36719	7110610		E-STOP PB DUAL NC 22MM	Set Complete	0 Electrical Engineering 3 Electrical Technician	3 hrs	3		$359.00			0
Edit	36720	8130496		STATIC BAR W MOUNT VTC 550	Set Complete	1 Standard Production Build	1 hrs	1		$3,433.00			0
Edit	36721			STOP ON ERROR	Set Complete		0 hrs	1		$995.00
Edit	36722	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1		$2,242.00			1
Edit	36723	4300041		VTC MAGNETIC CATCH TRAY CATCH TRAY	Set Complete	4 Standard Production Build	4 hrs	1		$12,250.00			0
Edit	36724	7031200		SINGLE 220V QUADPLEX ASSY	Set Complete	1 Standard Production Build	1 hrs	1		$471.00			2
Edit	36725			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$3,487.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	20	20	20	0	4169
Edit	Electrical Eng.	43	43	41.25	1.75	4170
Edit	Software Eng.	0	0	0	0	4171
Edit	Integration	87	87	63.75	23.25	4172
Edit	Machine Shop	0	0	0	0	4173
Edit	Management	0	0	0	0	4174
Edit	Production	80	80	30.5	49.5	4175

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4271	HALLOCK COMPANY, INC. - ENCLOSURE & PANEL 16 X16 X 6, EATON 3 POLE D CURVE BRKR	31556		($273.70)
Edit	4285	DIGI-KEY CORPORATION - CORD 18AWG NEMA5-15P 320C,	31595	yes	($65.45)
Edit	4286	HALLOCK COMPANY, INC. - EATON 3POLE 20A D CURVE BRK, TOPJOB S 4L-DG-KL 4QMM RED, END & INTERMEDIATE PLATE, PUSH IN TYPE JUMPRT BAR	31597		($127.03)
Edit	4289	MIDWEST CRATING - 140" L X 44" W X 56" H ID	31644		($344.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**