2018068 Bernatellos Pizza

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Demo Equipment

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Project Scope: The proposed equipment consists of (2) friction feeding systems. Each system will have a MFT 600 Hygienic Wash-down friction feeder which will separate and feed your corrugated flats from a stack in the in feed hopper of the feeder. Bulk loading will be provided with the 2 meter long Automatic Product Loader which will be mounted at 90 degrees to the feeder so the APL is parallel to your existing conveyor. Once the start sensor detects a passing lug (or pizza) the feeder will dispense a product into your lugged in feed. The feeder will be equipped with a Continuous Accutipping Controller with encoder to account for line speed changes and line stoppages so the product is always placed at the correct time. This proposal includes product sample testing and FAT for 3 product sizes.
Notes: Bernatello's Pizza WO 2018068 8/16: APLs shipped yesterday. Feeder stands due today. Micah doing install next week. 8/9: Making progress in Integration on getting APLs validated with demo feeder. Issue with APL bed. Will need to swap out. 8/2: Both APLs have been built and sent to Integration mid day yesterday. Next in line in Integration for Steve. 7/26: Parts are here. Still need replacement feeder frames. 7/19: Hopefully get all parts back by Tuesday. 7/12: Parts for APLs were rejected upon initial inspection and sent back to vendor to be fixed. Vendor hopes to have repaired parts to plating tomorrow. Hopefully ship by mid next week to arrive by the end of the week. Frames for feeders that are being re-made are mid-August. 6/21: Plated parts for APL and stands delayed until mid next week (hopefully earlier). 6/14: Feeders to EE today. Still waiting on APL and stands to arrive. Due middle of next week. 6/6: Feeders are in production. Waiting on APL and stand parts to arrive. 5/31: No change. 5/24: In production queue behind DiaSorin. Need APL and stands to arrive. Have not heard back on possible orientation change. 5/17: Need a possible meeting? Possible change? 5/10: Parts on order. 5/3: Parts all on order. Will be tight. (welded stuff on APL and frames) 4/26: Quoting parts. Need components related to remote keypad 4/19: Kicked off today. Equipment and stands ready to go. Still some things that need to be cleaned up. 4/12: Drawing was sent 4/5 from Engineering. Second drawing sent to Jim from Ed on 4/9. Waiting for sign off. 4/5: Kicked off. Had call with client yesterday on engineering information. Waiting for step file. We owe them info back.
Work Done: On-site Service at Dorner 8/20/18 - 8/22/18 I drove out to Dorner's facility on Monday morning, arriving just before 1pm. I spent the afternoon swapping out the stands for both hygienic feeders, then mounting and wiring in a remote keypad to one of the machines. The second day was spent positioning both feeders on the line, and setting up the machines for ease of changeover, as well as working with Dorner to mount the required start and suppress start sensors, and the line speed encoders. On day 3(Wednesday) we were able to start live testing. We began inserting pizza circles into the dorner conveyor, dialed in the delay for the insertion, and dialed in the position of the suppress start sensor. We also wired interface cables to provide green light status and low product status output signals to the dorner controller and tested them to verify functionality. We did have one lingering issue with the suppress start sensor that was due to a timing problem on dorners end. If the pizzas did not fall into the lugged conveyor in a consistent location relative to the lug, it would throw off the timing of the suppress start sensor and we would not insert a circle. It was communicated to dorner that they would need to improve the consistency of pizza placement in order for the suppress start sensor functionality to improve. MC

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	32986	9155760	1822-06676	HWD 600 HYGIENIC WASH DOWN	Set Complete	4 Integration and Testing 4 Integration and Testing 2 Electrical Engineering 8 Electrical Technician 2 Pre-Production 45 Standard Production Build 2 Shipping	67 hrs	1		$78,870.00	0.00	$78,870.00	1
Edit	32987			SENSOR BGS ADJ IP69K 4IN1 M8	Set Complete		0 hrs	2		$582.00	0.00	$1,164.00
Edit	32988	CUSTOM		ACCUTIPPING W/ENCODER	Set Complete	0 Integration and Testing	0 hrs	2		$5,345.00	0.00	$10,690.00
Edit	32989	4191100		WD SUPPORT BASE HD 100 425	Set Complete	2 Standard Production Build	2 hrs	2		$910.00	0.00	$1,820.00	0
Edit	32990			REMOTE KEYPAD	Set Complete		0 hrs	1		$2,425.00
Edit	32991	9199924	1825-13967	APL HYGENIC 490 X 2M FIX HEIGHT 1157	Set Complete	32 Standard Production Build 2 Electrical Engineering 10 Electrical Technician 2 Pre-Production 6 Integration and Testing 2 Shipping	54 hrs	1		$13,931.00	0.00	$13,931.00	0
Edit	32993			90 DEGREE APL TRANSFER	Set Complete		0 hrs	2		$2,995.00
Edit	32994			WASH-DOWN STAND	Set Complete		0 hrs	2		$4,995.00
Edit	32995	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	2 Standard Production Build	2 hrs	2		$439.00	0.00	$878.00	18
Edit	32996			SENS BGS ML17 PP 50MM FIXED	Set Complete		0 hrs	2		$398.00	0.00	$796.00
Edit	33908	9155760	1822-06677	FEEDER 600 XED GEN3 NWD	Set Complete	4 Integration and Testing 4 Integration and Testing 2 Electrical Engineering 8 Electrical Technician 2 Pre-Production 45 Standard Production Build 2 Shipping	67 hrs	1		$78,870.00	0.00	$78,870.00	1
Edit	34274	9199924	1825-13968	APL HYGENIC 490 X 2M FIX HEIGHT 1157	Set Complete	2 Pre-Production 2 Electrical Engineering 6 Integration and Testing 2 Shipping 32 Standard Production Build 10 Electrical Technician	54 hrs	1		$13,931.00	0.00	$13,931.00	0
Edit	35798			2 DAYS INSTALLATION AND TRAINING	Set Complete		0 hrs	1		$0.00	0.00	$0.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Assignment	History
Edit	Mechanical Eng.	95	95	-47	142	3168
Edit	Electrical Eng.	0	0	-86.5	86.5	3169
Edit	Software Eng.	0	0	0	0	3170
Edit	Integration	220	130	14	116	3171	Sequential	based on cardboard product (130 hrs)-MFT\peternordling
Edit	Machine Shop	0	0	-43.75	43.75	3172
Edit	Management	0	0	0	0	3173
Edit	Additional Production	0	0	-128	128	3174

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3898	GENERAL MAGNAPLATE TEXAS, INC - TUFRAM 641	29964		($465.76)
Edit	3903	SCANCON INDUSTRIAL ENCODER - 14MM HOLLOW SHAFT ENC SS	29991		($1,280.00)
Edit	3906	IFM EFECTOR, INC. - 200MM 10-30 BGS SS SENSOR	30027		($627.20)
Edit	3908	MATRIX ORBITAL - LCD DISPLAY 40X4, 25 KEY 9-35V	30044		($119.95)
Edit	3912	DIGI-KEY CORPORATION - CONN RECP HSG 13 POS, CONN SUB D HSG 9 POS,	30069	yes	($3.82)
Edit	3913	MATRIX ORBITAL - LCD DISPLAY 40X4, 25 KEY 9-35V	30081		($119.95)
Edit	3915	ECO FINISHING COMPANY - PASSIVATE	30091	yes	($30.00)
Edit	3939	ECO FINISHING COMPANY - ELECTROLESS NICKEL, MASK	30227	yes	($95.00)
Edit	3942	AVTEC FINISHING SYSTEMS INC - ELECTRO POLISH	30231	yes	($154.20)
Edit	3947	ECO FINISHING COMPANY - PASSIVATE	30234	yes	($30.00)
Edit	3948	ECO FINISHING COMPANY - HARD ANOD NON DYED, MASK	30235	yes	($87.50)
Edit	3961	NEWARK ELECTRONICS - FLAT CBL CORE 290 OHM 33.7X1.3MM,	30285	yes	($5.56)
Edit	3990	MIDWEST CRATING - 144"L X 48"W X 60"H ID	30409		($628.00)
Edit	3992	MIDWEST CRATING - 90" L X 48" W X 54" H ID	30423	yes	($229.00)
Edit	4053	MIDWEST CRATING - 96" L X 64" W X 62" H ID, 62" L X 42" W X 35" H ID	30708		($488.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**