2018091 Label Innovation, Inc.

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Label Innovation, Inc. 2018091.xlsm Workorders Folder

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Project Scope: Derived from Multifeeder's label applicator systems are components that include; a powered unwind will unwind your roll of pattern pressure sensitive glue lined backer with release liner layer. The release liner will be diverted to a powered rewind while the pressure sensitive glue lined backer will be presented to a dual stage 1300 Sheet Feeder to apply your 20mm x 40mm sheets. The system will be capable of either portrait or landscape directions. A driven pinch roller assembly will adhere the paper sheets to the glue line web with a +/- 1/64th accuracy inch at speeds of up to 30 meters per minute. Performance contingent on good quality products, flat, consistent, free of damage. Product size variance to be subtracted from overall accuracy results. Equipment must be used in accordance with applicable operating and maintenance manuals by trained personnel. Installation purchase will be on the same purchase order as the equipment purchase. Samples guaranteed only if provided prior to initiation of order or if approved in writing by Multifeeder project management. After applying the sheets to the web, a camera system will read each code, and record in a database the list of 2D/CR Codes. The glue lined web with sheet attached, will be rewound into a finished roll. Note, rolls should have 3 meter flying lead at head and tail with no glue for initial threading and finishing of roll. The 1300 Sheet Feeder system will consist of an HCP 250 Industrial Friction Feeder with Small Product Kit and a Driven Discharge 420-250 with Small Product Kit. An Automatic Product Loading (APL) system, will accommodate pre-loading of the tax stamps in both a landscape and protrait mode. This APL system will have a shipment date expectation of 4 to 5 weeks after the initial system. The 80/20 composite sub-frame base provides support of a welded frame dual-stage drive system. Linear slides, crank handles and Siko counters will ensure ease of setup and repeatability. This system incorporates a Keyence camera system and an EWon Box for Remote Diagnostic and Analysis capacity. Significant on-site assembly, installation and training will be followed-up by post-install assistance.
Notes: Label Innovation WO 2018091 8/9: Truck set up for tomorrow afternoon. 8/2: FAT visit went well. Didn't pass but good visit. Developed a punch list and working through it. Goal to complete by 8/5 to ship on 8/7. Install will take place 8/13-8/17 7/26: FAT Monday 9:00am. Running a preliminary pre FAT Sunday at 11:00am. Running into weird software issues. Bob working with Nicole. 7/19: In Integration. 7/12: Machine in Integration but still being assembled. EE has begun work on wiring and other items. CSA testing rescheduled to 7/20. FAT rescheduled to 7/24. 6/21: Additional back and forth with Joel regarding label information for camera validation. Framework and rewind/unwind parts due by 6/29. 6/14: Initial adhesive samples will be here 6/20. 6/6: Top level design is complete. Check software. Received serialized stamps yesterday. Waiting for response back from client on serial numbers. 5/31: Waiting to hear back on adhesive rolls. Ran test of narrow edge leading on samples. Will continue testing today. All parts that are currently released are on order, majority are through MFT shop. 5/24: Sent layout yesterday afternoon. Need feedback and approval no later than 5/25 5/17: Unwind and rewinds released to procurement. Joel continuing with design work. Goal to have layout by 5/22. Design done by the 5/25 5/10: Kicked off yesterday. In Engineering. Order acknowledgment will be sent out today.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	33517	9601303		MFT 1300 DHSL 350 G3 WEB TIP	Set Complete	18 Standard Production Build	18 hrs	1		$85,595.00			0
Edit	33518			SMALL PRODUCT KIT, FEEDER, DRIVEN DISCHARGE, DRIVEN DISCHARGE PINCH, BRIDGE MOUNTING	Set Complete		0 hrs	1		$14,310.00
Edit	33519	9428000		4IN HSL DOUBLE REWIND	Set Complete		0 hrs	1		$16,440.00	0.00	$16,440.00	0
Edit	33520			KEYENCE CAMERA SYSTEM TO READ 2D-CR CODE, CREATE DATA-FILES	Set Complete		0 hrs	1		$29,720.00
Edit	33521	7031210		DUAL 220V QUADPLEX ASSY	Set Complete	1 Standard Production Build	1 hrs	1		$819.00			4
Edit	33522	CUSTOM		SENS LASER	Set Complete		0 hrs	1		$1,208.00	0.00	$1,208.00
Edit	33523	8130425		STATIC BAR W MOUNT IP 250	Set Complete	1 Standard Production Build	1 hrs	1		$2,995.00			0
Edit	33524	8238000		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Engineering 12 Electrical Technician	12 hrs	1		$4,431.00			1
Edit	33525	9193833	1641-13773	APL 1000 190 STD CFG SMALL PROD	Set Complete	9 Standard Production Build	9 hrs	1		$6,923.00	0.00	$6,923.00	0
Edit	33526			INTEGRATION AND VALIDATION OF APL FOR ADDITIONAL LOADING CAPACITY	Set Complete		0 hrs	1		$2,740.00
Edit	33527			FRAME FOR UNWIND/REWIND	Set Complete		0 hrs	1		$6,865.00
Edit	33528			EWON BOX FOR REMOTE ACCESS	Set Complete		0 hrs	1		$2,750.00
Edit	33529			EXPANDED SPARE PARTS KIT	Set Complete		0 hrs	1		$7,500.00
Edit	33530			INTEGRATION, TESTING, VALIDATION, FACTORY ACCEPTANCE TEST	Set Complete		0 hrs	1		$28,224.00
Edit	33531			ON-SITE ASSEMBLY AND TRAINING - 5 DAYS (ESTIMATE, BILLED AT ACTUAL)	Set Complete		0 hrs	1		$11,300.00
Edit	33532			ADDITIONAL 3 DAY FOLLOW UP TRAINING (ESTIMATE, BILLED AT ACTUAL)	Set Complete		0 hrs	1		$6,850.00
Edit	33533			SYSTEM EXPEDITE COSTS	Set Complete		0 hrs	1		$21,000.00
Edit	33534			UL / CSA CERTIFICATION (PAGE 8 COMMENTS)	Set Complete		0 hrs	1		$8,400.00
Edit	34076	9108532	1652-09533	FEEDER 350 XED HCP3 J MTR STD CFG	Set Complete	4 Integration and Testing 14 Standard Production Build	18 hrs	1		$0.00	0.00	$0.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	160	160	-56.5	216.5	3329	5/4/2018	Joel Koenigsmark	Sequential
Edit	Electrical Eng.	120	300	88.5	211.5	3330			Sequential	cleanup, camera setup auto incrementing of database (300 hrs)-MFT\peternordling
Edit	Software Eng.	0	0	0	0	3331
Edit	Integration	190	250	-32.5	282.5	3332			Sequential	update FAT (250 hrs)-MFT\hunterludwig
Edit	Machine Shop	0	0	-83.25	83.25	3333
Edit	Management	0	0	0	0	3334
Edit	Additional Production	0	0	-72	72	3335

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4088	MFT SERVICE - INSTALLATION ON SERVICE TICKET 0750238			($18,150.00)
Edit	3933	KEYENCE CORP OF AMERICA - VISION DATABASE SOFTWARE, VISION DATABASE SOFTWARE ADD 0N, CAMERA KIT	30196		($10,150.00)
Edit	3938	ECO FINISHING COMPANY - CLEAR ANODIZE	30225	yes	($40.00)
Edit	3949	PEPPERL+FUCHS. INC - IND ANGLE SEN ANALOG, ACT FOR F130 SENSOR,	30254	yes	($632.25)
Edit	3950	AUTOMATION DIRECT - BREAKER 15A 2 POLE D CURVE,	30255	yes	($36.00)
Edit	3952	DIGI-KEY CORPORATION - 10A CORD C13 PLUG US,	30264	yes	($110.16)
Edit	3954	HARTFIEL AUTOMATION, INC. - SENSOR SLOT 10MM W IR PNP LO/DO,	30269	yes	($354.34)
Edit	3957	POWER/MATION DIVISION INC - M12 CBL 8/24 AWG M/F .5M YEL, M12 CBL 8/24AWG M/F .3M BLK, M12 8 PIN Y DISTRIBUTOR, ENCLOSURE ECLISPE 16X20X8, INNER PANEL 16X20,	30279	yes	($411.44)
Edit	3958	FACTORYMATION - MERSEN ROT HANDLE NEMA 1, 3R, 12 RED,	30280	yes	($13.00)
Edit	3972	ECO FINISHING COMPANY - BLACK ANODIZE,	30346	yes	($40.00)
Edit	3971	ECO FINISHING COMPANY - CLEAR ANODIZE,	30347	yes	($26.67)
Edit	3975	TUV SUD AMERICA, INC - SPE 1000-13 CANADIAN SPECIAL INSP	30365		($2,600.00)
Edit	3983	AVTEC FINISHING SYSTEMS INC - ELECTROLESS NICKEL & PTFE	30382		($135.00)
Edit	3981	ECO FINISHING COMPANY - HARD ANODIZE - NON DYED	30383		($95.00)
Edit	3982	ECO FINISHING COMPANY - CLEAR ANODIZE	30384	yes	($40.00)
Edit	3998	ECO FINISHING COMPANY - CLEAR ANODIZE	30457	yes	($40.00)
Edit	3999	ECO FINISHING COMPANY - BLACK ANODIZE	30458	yes	($40.00)
Edit	4001	KEYENCE CORP OF AMERICA - VISION SYS CAMERA CBL 5M, LIGHT CBLE FOR V SYS	30462		($320.00)
Edit	4006	DIGI-KEY CORPORATION - USB A-M TO A-F EXT CBL 10FT,	30472	yes	($8.36)
Edit	4005	AMAZON.COM - VIDEOSECU LCD MON WALL MNT, HP 20" LED MONITOR, VGA CABLE W/FERRITES 15FT	30474		($105.95)
Edit	4009	KEYENCE CORP OF AMERICA - BRKT FOR RING LIGHT	30481		($180.00)
Edit	4010	DIGI-KEY CORPORATION - CORD IEC 320-C14	30482		($86.64)
Edit	4019	MIDWEST CRATING - 176" L X 50" W X 72" H ID,	30552	yes	($753.00)
Edit	4029	DIGI-KEY CORPORATION - VAR 430V 10KA	30570	yes	($38.10)
Edit	4057	GENERAL MAGNAPLATE TEXAS, INC - HSL IDLER ROLLER TUBE 2" OD	30717		($616.00)
Edit	4068	GENERAL MAGNAPLATE TEXAS, INC - HSL IDLER ROLLER TUBE 2" OD, HSL TRACTION IDLER 6", EXPEDITE FEE PLASMADIZE	30717		($1,057.80)
Edit	3926	MCMASTER - 2640T22 (4), 7804K107 (6), 6679K39 (2)	peter		($73.16)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**