2017181 CCL Healthcare

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis CCL Healthcare 2017181.xlsm Workorders Folder

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial Performance tipping system to tip a folded pharmaceutical leaflet onto a second folded pharmaceutical leaflet at a rate of up to 150 per minute with a tolerance of +/- 1/32". The minimum size the system can accommodate is 29mm x 29mm (1 1/8” x 1 1/8”). The feeder can accommodate a minimum thickness of 0.05 mm. The system is capable of handling CCL’s most common products of 1 ¼" x 1 ¼" to 2 ¾" x 1 3/8" The system is capable of handling CCL’s most common range of thickness of 1/16” to 3/4". The system is capable of handling a maximum width capacity of 200mm (7.87") and a maximum length capacity of 325mm (12.79"), however additional belt assemblies and other change parts could be required for the largest size on the feeder. The system's bump n’ turn can accommodate to a minimum thickness of 1mm. Folded pharmaceutical leaflets will travel on your existing transport at a rate of 150 per minute. A Multifeeder supplied transfer conveyor will receive the leaflets and will transfer them onto a Multifeeder Technology VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm). Next a bump and turn will turn the leaflets so they are traveling with the narrow dimension leading. Left and Right funnel side guides will be used to register the leaflets side to side. After the folded leaflets are registered on the vacuum transport, they will be transported under a Nordson Hot Melt Glue system that will be signaled to apply a bead of glue in the precise area where the second folded leaflet is to be attached, triggered by a Photo Optic Start Sensor Assembly. The system will be configured with a set of Emergency Stop Switches and Stop Switches to be stop on error so if the feeder runs empty or has a fault the conveyor will be signaled to stop. Next a MFT 250 IP3 HCP XED Friction Feeder with 375mm (14.86") extended discharge will be straddle mounted over the vacuum conveyor. The MFT 250 HCP IP3 Friction Feeder will be signaled to tip a folded leaflet onto the spot glued surface of the folded leaflet traveling below by a Photo Optic Start Sensor Assembly. The leaflet will be fed into the pinch point of a Motor Driven Pressure Roller Assembly to assure proper placement onto the leaflet traveling below. A Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products as they are fed (house vacuum supplied by customer). The feeder will be equipped with small product change parts to accommodate the small leaflets. The MFT 250 IP3 HCP Feeder will be configured with Hard Carcass Discharge Belts, Precise Seiko Counter Height Adjustment knobs, Adjustable Discharge Side Guides, and a Hard Carcass Nose Roller Assembly. The 250 feeder will be configured with Continuous Motion Accutipping to precisely adjust the speed and timing of the feeder to assure proper placement of the leaflet onto the spot glued surface of the leaflet traveling below. A Spare Parts Kit and a Low Product Sensor Assembly are included. Next a second bump and turn will bump and turn the leaflet back with the wide dimension leading to be transferred into your existing Vijuk stacker for further processing. Left and right funnel side guides will be used to register the leaflets side to side. The verified leaflets will travel off the end of the VTC 2000 vacuum track conveyor allowing the infeed of the customer supplied and integrated stacking unit to accumulate the finished leaflets. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of the smallest and largest sample sizes at the rate specified. System Integration includes a Factory Acceptance Test to verify system performance before shipment of the smallest and largest sample sizes at the rate specified. CCL Healthcare will provide substantial sample sets for our video (1 hour for each sample) and FAT (2 hours for each sample). This proposal assumes that the customer will install the system at their facility. Multifeeder can provide installation and integration services as an option at our standard rates. Options Available: An optional Transmittance Sensor Height Verification can be used to verify the height of the folded leaflet, rejecting products that break the beam of the sensor. If a leaflet is taller than expected and triggers the transmittance sensor, a Side Air Blast Reject with simple catch bin, solenoid and regulator can be used to reject the leaflet sideways across the conveyor into a simple reject bin on the side of the conveyor. After the second leaflet is tipped onto the base leaflet, an optional Camera with mounting can inspect the leaflet. If the QR code or barcode are in the wrong orientation or are missing, the camera will signal the second Side Air Blast Reject with simple catch bin, solenoid, and regulator to reject the leaflet sideways across the conveyor into a simple reject bin on the side of the conveyor. An optional relay box can be used to signal your host system to stop if the system is stopped. Other options include Standard Feeder installation. The MFT 250 IP3 HCP Feeder will be configured with Hard Carcass Discharge Belts, Precise Seiko Counter Height Adjustment knobs, Adjustable Discharge Side Guides, and a Hard Carcass Nose Roller Assembly. The 250 feeder will be configured with Continuous Motion Accutipping to precisely adjust the speed and timing of the feeder to assure proper placement of the card onto the spot glued surface of the backer card. A Spare Parts Kit and a Low Product Sensor Assembly are included. Next a second bump and turn will bump and turn the leaflet back with the wide dimension leading to be transferred into your existing Vijuk stacker for further processing. Left and right funnel side guides will be used to register the leaflets side to side. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of the smallest and largest sample sizes at the rate specified. System Integration includes a Factory Acceptance Test to verify system performance before shipment of the smallest and largest sample sizes at the rate specified. This proposal assumes that the customer will install the system at their facility. Multifeeder can provide installation and integration services as an option at our standard rates. Options Available: An optional relay box can be used to signal your host system to stop if the system is stopped. Other options include Standard Feeder installation.
Notes: CCL Healthcare WO 2017181 4/23: Joseph likes our concept. Ed putting together a layout drawing. Would put together with our new collator. Need to convert quote to a workorder. 4/16: No update 4/9: No response back from Peter's email. Half of collator quoted 4/2: Drafting up an email to respond to CCL. 3/19: Asking Joseph to send in samples of what they want us to demo. Haven't heard back. 2/27: No update 2/20: No update or response from quote sent on 2/10 2/13: Sent revised quote on Monday. No response. 2/6: Need to re-write the quote. 1/30: No response from CCL. 1/23: Quote sent to CCL early this week. No response yet. 1/16: Reviewing new quote internally 1/9: Mark will be creating a new quote per their request. Will have it done by the end of the week. 12/26: Peter to email Dave at CCL requesting info be sent (3rd request). 12/19: Peter has been talking with CCL on potential labeling system. Possibly re-allocate down payment from this order for new order. 12/12: They don't want to come here. Meeting scheduled with Neal, Peter and Clay to find out how we want to respond. 12/5: No change 11/21: New quote in system. Approved and ready to go. Had a phone call and would review with CCL team and let us know when they could come in for a visit. 11/7: Received phone call from Joe yesterday. Clay and Peter are going to call him today. 10/31: No change. 10/24: No change. Temporarily pulled off vacuum pump for P&G testing. Removed vacuum chamber plumbing blocks (don't need to be replaced for CCLs application) 10/10: No change 10/3: No change 9/26: No change 9/19: Emailed Joe again yesterday asking for available dates to come to our facility. No response. Project on hold. 9/12: Emailed Joe last Friday with an update. Asked to let us know some available dates to come and look at machine. Haven't heard back. Need to talk to Peter Monday about next steps. 9/5: Joe reached out yesterday and mentioned about coming to see the issues with the machine. Will discuss internally and get back to him by tomorrow. Hunter will continue testing this afternoon. 8/29: Hunter got a video filmed with small product. Working on changing over machine for thinnest wide product. Modifying parts as he goes. Clay needs to talk to Peter about next steps with CCL. Will send update to CCL. 8/22: Hunter continuing with testing. Filming as he tests. 8/15: Email updated sent to CCL on Monday morning. No response. Hunter will resume testing tomorrow. 8/8: Hunter is testing on this. Running into minor issues but overcoming them. Clay will report to CCL once there is something to report. Hopeful for video by tomorrow of one product. Peter and Hunter traveling next week so testing will pause. 8/1: Hunter will be starting tomorrow. 7/25: Waiting its turn until CBX is complete. 7/18: Parts are here in a bin by the machine. CBX will come first. 7/11: No change 6/27:No change 6/20: All parts on order. 7/26 estimated lead time. 6/13: Receiving no quotes. One specific piece really expensive. Per Neal go ahead and order them. 6/6: Quoting re-designed parts. Release received on 5/30. 5/23: Need to order new parts for small product. 5/16: Sent video to CCL with brief update on Monday morning. Had a review this morning. Another one scheduled for tomorrow with engineering. 5/9: Filmed short video running easiest product. Hunter changing over to run thinner product. Holding off on sending video until running next product. 5/2: Motor coupler came in and has been installed. Working on testing. Going fairly well. 4/25: Motor Coupler due 4/29. Testing paused until this arrives. Clay emailed customer with progress update on 4/23. 4/18: Broken motor coupler being ordered today. Testing is currently paused until coupler comes in. Clay will update the customer. We will send a video to CCL as soon as possible. 4/11: Hunter working on testing with assistance from Peter and Engineering. 4/4: New marriage assembly is assembled and Hunter is beginning integration today. 3/28: Joel has it 98% built. Hunter to start working on it next week. 3/21: Got parts back from vendor that had NCM. 3/14: All parts received in inspection. A few had issues. Created NCM. Clay will contact client with an update. 3/7: No change. 2/28: No change. 2/21: Customer claiming to want to cancel order and get money back. Parts still on order 2/14: Parts on order. 2/7: Quoting parts 1/31:In procurement being process. 1/24: Dave from CCL asked for update. Clay emailed back this morning. Dave wants FAT mid-February. ME final release to procurement tomorrow or Monday. 1/17: New goal to release parts to Mark Monday, 1/21 1/10: Goal to release from ME to Mark tomorrow. 1/3: Joel working on detailing. Finishing red lines. Should be released by end of this week. 12/20: ME close to finishing detailing. Should be released to procurement soon. 12/13: ME working on detailing. Fill in job. 12/6: In detailing. Re-designing lug transfer section. Should be ready to release to procurement end of next week. 11/29: In Engineering. Fill in job. 11/15: Had a call with CCL. Needs more re-design. Emailed yesterday with estimated timetable. (2019) 11/8: Met this morning. Trying to set up call for tomorrow at 12:30 with customer to give update. Pushed aside because of other projects. 11/1: Hunter started testing late yesterday. Will continue through the rest of the week. Will review with Peter on Monday 10/25: Hunter will be back on to conduct testing after CRS. Should be Monday. 10/18: customer pissed. wants system by end of year or money back. belt arrived, Ed to have machine shop mount 2 metal rods to belt if possible. once 2 lug belt ready, testing to resume. 10/11: Two lug belt ordered along with belt without lug. Hunter working on setup and testing. 10/4: Hunter working on new lug conveyor. Ed working on ordering belt with two lugs. 9/27: Transfer conveyor parts are here and assembled. In Integration. 9/20: Parts have not arrived yet. Will assemble updated transfer assembly when parts arrive. 9/13: Parts are due next week. 9/6: No change. Parts on order for updates. 8/30: All parts on order. Two hardened shafts not due until 9/21. Won't be able to get video by 9/25 as requested by customer. Hope for preliminary video the first week of October. 8/23: In procurement. Parts being quoted. CCL hoping to get a video from MFT by 9/25. May be tight timeframe. 8/16: Tomas working on detail. Should be reviewed today. Released for procurement next Tuesday. 8/9: Still working in ME. Tomas out this week. When he returns can do a final review. Dave from CCL will be here tomorrow morning. 8/2: Done in ME by Tuesday. On 8/10 Dave will come to MFT to review project and go over new project 7/26: Engineering in process. Still waiting for a few answers from supplier. 7/19: Tomas working on upgrade. Should have ready to email to client on Monday. Working on shipping their equipment. Pick up scheduled for Monday. 7/12: Need engineering review. Redesign? Clay to set up a meeting. 6/21: Will be here next Wed. for FAT. Adding additional transfer and FAT dry run on Monday and Tuesday. Trying to schedule call for today to discuss outstanding details. (i.e. payment etc.) 6/19: Update work order to include additional PN 4575500 at $ 14,987.00 with discount of $ 3,006.00 as per signed change order proposal 28462. 6/14: FAT will be 6/27-6/28. Clay asked to make sure money is ready when we pass FAT to ship 6/29. 6/6: Verbal commitment on change order for transfer conveyor. Clay sent formal change order proposal yesterday. Waiting to hear on this as well as FAT dates. Not capable of running smallest product yet. 5/31: Received client samples, equipment, glue and approval on FAT document. Working through equipment specifics. Waiting to hear back from client. Rough FAT timing is week of June 18. 5/24: Heard back from customer on outstanding items. Samples and equipment will be sent today. Working on reviewing FAT document. Should have feedback early next week. 5/17: Good progress on small product. Video filmed and sent to CCL. Still waiting for 6 items from customer. 5/10: Sent requests for info, FAT document and more samples to customer. Waiting for response to schedule FAT date. Hunter making good progress on set up. 5/3: In Integration. 4/26: In EE. Ryan doing clean up work. To Integration early next week. Working on 1st draft of FAT document (Clay) FAT in May. 4/19: All parts are here. Machine in production. VTC almost fully built. Feeder built except discharge. To Integration by end of next week. 4/12: Short discharge parts. Feeder is built. 4/5: In procurement. Picking everything currently. 3/29: In procurement. 3/22: In procurement. Everything on order. 3/15: 3 more parts to order. Parts going through the shop. 3/8: Kick off to procurement meeting today at 2:15. 3/1: Revised layout sent this morning. Clients been informed we need sign off to proceed. 2/22: Revised layout provided today. Projects on hold until we receive signed or approved layout drawing. 2/15: Had a call yesterday. Clay followed up with an email summarizing our position. Waiting for response from CCL. 2/8: In Engineering. Can't raise to requested 3 inches. Would need a change order if they can't raise. 2/1: Samples have been received. Client equipment shipped from facility. Did preliminary testing. Will need to re-quote 1/25: ME going as far as they can without samples or client equipment info. Clay working on getting the samples with customer but no tracking info provided. Mark N. may be able to stop in to customer next week. 1/18: In ME. Still waiting for client samples and equipment. Joe said we should have it this week. Not confirmed. 1/11: Waiting for client to provide samples and equipment. Client will send two pieces of equipment to us to design around. Client knows we need samples and equipment to continue. 1/5: Had a kick off meeting yesterday. Identified multiple red flags. Micah proofed out one of the issues that was raised yesterday. 12/7: ME will begin working on layout next week. Still waiting on down payment. $ 133,635.00 - ( $ 1,390.00 + $ 4,962.00 + 15,510.00 + $ 3,954.00 + $ 1,987.00 + $ 2,487.00 + $ 950.00 + $ 997.00 + $ 7,974.00 + $ 3,987.00) = $ 44,198.00 $ 133,635.00 - $ 44,198.00 = $ 89,437.00 x .15 = $ 13,415.55
Work Done: RYPAC Commission is 15% of the first commissionable 100k and 12% of any commissionable amount over 100k. $ 133,635.00 - non-commissionable items. (left and right funnel side guides, regenerative blower, Nordson Hot Melt, Nordson Controller, Small product change parts, Power distribution enclosure, Additional sample size testing, Stop on error protocol, bump and turn, system drawing, FAT, and integration.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	31426	4575500		VTC TRANSFER PR	Set Complete	6 Integration and Testing 2 Pre-Production 2 Shipping 12 Standard Production Build	22 hrs	2		$14,987.00	0.00	$29,974.00	0
Edit	31427			LEFT AND RIGHT FUNNEL SIDE GUIDES	Set Complete		0 hrs	2		$695.00
Edit	31428	9248065	1814-13934	VTC 2000 550 OPEN FRM TANGENT	Set Complete	0 Electrical Engineering	0 hrs	1		$32,095.00	0.00	$32,095.00	1
Edit	31429	8719614		REGENERATIVE BLOWER 2.6KW	Set Complete	3 Standard Production Build	3 hrs	1		$4,962.00			0
Edit	31430	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$687.00			0
Edit	31431	8700042		NORDSON MELTER PROBLUE 4, 2 HEAD CABLE KIT, 2-8FT HOSE AND GUN	Set Complete	15 Integration and Testing	15 hrs	1		$15,510.00			0
Edit	31432	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete	0 Electrical Engineering	0 hrs	1		$3,954.00	0.00	$3,954.00	0
Edit	31433	4303100		CONV STRADDLE MNT 8020 550	Set Complete	3 Standard Production Build 0 Integration and Testing	3 hrs	1		$2,115.00			0
Edit	31434	9159010	1814-09750	FEEDER 250 NOS HALF S CFG	Set Complete	2 Integration and Testing 10 Standard Production Build	12 hrs	1		$17,864.00	0.00	$17,864.00	0
Edit	31435			SMALL PRODUCT CHANGE PARTS	Set Complete		0 hrs	1		$1,987.00
Edit	31436	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	31437	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	1		$978.00			8
Edit	31438	4108250		50% GEARING	Set Complete		0 hrs	1		$209.00			0
Edit	31439	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$5,345.00			1
Edit	31440	4570541		LUG CONV SHORT GUIDED	Set Complete		0 hrs	1		$7,485.00	0.00	$7,485.00	0
Edit	31441	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$687.00			0
Edit	31442	7110610		E-STOP PB DUAL NC 22MM	Set Complete	0 Electrical Engineering 1 Electrical Technician	1 hrs	1		$359.00			0
Edit	31443	8238000		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Engineering 12 Electrical Technician	12 hrs	1		$4,431.00			1
Edit	31444			POWER DISTRIBUTION ENCLOSURE	Set Complete		0 hrs	1		$2,497.00
Edit	31445			ADDITIONAL SAMPLE SIZE TESTING (IN ADDITION TO TWO SIZES INCLUDED)	Set Complete		0 hrs	2		$475.00
Edit	31446			STOP-ON-ERROR PROTOCOL BETWEEN FEEDERS AND CONVEYOR	Set Complete		0 hrs	1		$997.00
Edit	31447	4300385		BUMP TURN VTC GUIDE 300	Set Complete		0 hrs	2		$3,987.00	0.00	$7,974.00	0
Edit	31448			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$3,987.00
Edit	31755	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00	0.00	$1,348.00	8
Edit	31756	7160100		SENS BGS ML17 PP 50MM FIXED	Set Complete	1 Standard Production Build	1 hrs	1		$398.00	0.00	$398.00	9

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	40	150	-244.75	394.75	2713	12/11/2017	Tomas Icenogle	Sequential	update to lugged pinch conveyor (150 hrs)-MFT\hunterludwig
Edit	Electrical Eng.	49	51	30.25	20.75	2714			Sequential	update after review (51 hrs)-MFT\peternordling Updated quoted hours to include default machine hours: (32==>49 hrs)-MFT\peternordling
Edit	Software Eng.	0	0	0	0	2715
Edit	Integration	169	420	-153.75	573.75	2716			Sequential	still need to budget for FAT (165 hrs)-MFT\peternordling still need to budget for FAT (165 hrs)-MFT\peternordling still need to budget for FAT (165 hrs)-MFT\peternordling add additional transfer, cleanup, FAT (225 hrs)-MFT\peternordling Update lugged pinch conveyor (350 hrs)-MFT\hunterludwig Updated quoted hours to include default machine hours: (145==>169 hrs)-MFT\peternordling Update of hours for new transfer/marriage design (420 hrs)-MFT\Clayhanson
Edit	Machine Shop	0	0	-26	26	2717
Edit	Management	0	0	0	0	2718
Edit	Production	104	35	-77.25	112.25	2719				Updated quoted hours to include default machine hours: (35==>104 hrs)-MFT\peternordling

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3800	FACTORYMATION - MERSEN UL98 NON FUS DISC SW, MERSEN ROT PISTOL HANDLE, MERSEN ROT PISTOL HDL SHAFT	29372		($74.00)
Edit	3802	DIGI-KEY CORPORATION - 10A CORD C13 PLUG WR ENDS, 10A CORD C13 PLUG US PLUG,	29375	yes	($123.06)
Edit	3808	AUTOMATION DIRECT - UL489 10A CLASS D 2 POLE	29407	yes	($36.00)
Edit	3859	MISUMI USA, INC. - 5MM HTD TIMING PULLEY	29746		($18.62)
Edit	3881	ECO FINISHING COMPANY - ELECTROLESS NICKEL	29843	yes	($45.00)
Edit	3882	ECO FINISHING COMPANY - HARD ANOD-NON DYED	29844		($95.00)
Edit	3964	MCMASTER-CARR - COMP SPR 1" X .219 OD, .89 LBS/IN	30304	yes	($25.04)
Edit	3991	MIDWEST CRATING - 114" L X 50" W X 65" H ID,	30423	yes	($305.00)
Edit	4016	NORDSON CORPORATION - NOZZLE DUAL ORF 30 DEGREE .014DIA, NOZZEL RETAIN NUT	30501		($106.20)
Edit	4027	NORDSON CORPORATION - COVER, GASKET, INSULATOR, BOTTOM CLAMP, TOP CLAMP, WASHER, WASHER, SCREW, SCREW, PIN	30565		($77.23)
Edit	4076	BRECOFLEX CO., LLC - BELT WITH LUGS, ALUM TIMING PULLEY	30780		($181.28)
Edit	4077	MISUMI USA, INC. - HUB PULLEY,	30784	yes	($9.31)
Edit	4094	ECO FINISHING COMPANY - ELECTROLESS NICKEL, MASK/PLUG HOLES	30852	yes	($32.50)
Edit	4100	AVTEC FINISHING SYSTEMS INC - HARD ANODIZE W/ TEFLON	30868		($200.00)
Edit	4101	ECO FINISHING COMPANY - CLEAR ANODIZE	30879	yes	($40.00)
Edit	4148	BRECOFLEX CO., LLC - BELT W/2 PROFILES,	31096	yes	($28.67)
Edit	4152	AMAZON.COM - JASON IND TIMING BELT	31120		($33.56)
Edit	4229	NORDSON CORPORATION - CONN PLASTIC, 2 STA	31414	yes	($2.51)
Edit	4334	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	31939	yes	($40.00)
Edit	4377	AUTOMATION SENSORS, INC. - FORK SEN 10 X 17 IR PNP M8,	32254	yes	($373.86)
Edit	4394	FACTORYMATION - 4 SLOT FMX ENCLOSURE FOR MNTING MCB, 2 POLE 3A 240VAC MINI CIRCUIT BREAKER	32352		($45.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**