2017132 Amcor Tobacco Packaging

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Project Scope: The system will begin with an MFT IP 550XED Industrial Performance Friction Feeder which will separate and feed your products from a stack in the in feed hopper of the feeder. As the products exit the discharge of the feeder they will be placed onto the first Vacuum Track Conveyor where it will be transported beneath print heads and a vision inspection system (mounted and integrated by Axode). After it has been inspected it will transfered onto the second Vacuum Track Conveyor where (2) dryers will be mounted (mounted and integrated by Axode). As it leaves the second VTC there will be a Reject on Error with collection bin which will be activated and timed by Axode to reject the correct product (MFT will provide the mechanics only. This will be the mechanics and solenoid only and Axode will send a 24VDC timed signal to activate the reject. The product will be placed onto the third VTC for future processing. The three VTC's will be linked with an encoder for speed following. The Dual Down Stacker will collect the next batch while the first batch is being pushed out to maximize throughput. As they exit the stacker they will be placed onto the shingling conveyor. The following spare parts are included in the order: 1) Motherboard control box 8319830 X 1 2) 1000 W IP3 motor 7105090 X 1 3) IP3 Vacuum Dual feed belt 30 mm 1199600 X 10 4) 30mm stripper wheel 4125626 X 10 5) HCP 15mm XED 1186621 X 10 6) XED E/R pair 7007631 X 2 7) I/O board 7034100 X 1 8) VTC 2000 50mm conveyor belt 7034100 X 4 The estimated lead time is 8 - 10 weeks after arrival of purchase order and down payment for the Feeder, Vacuum Conveyors, Reject and shingling conveyor. The estimated lead time for the APL's and down stacker are 16 - 17 weeks after arrival of purchase order and down payment. This lead time is an expedited lead time provided by Multifeeder if the order is placed on or before 7/21 and down payment is received on or before 7/26. This proposal does not include the dryers for the spray coating. They will be provided by Amcor. All taxes, duties and customs fee's are the responsibility of Amcor.
Notes: WO 2017132 Amcor -Phase 1A includes: (1) 550 Feeder, (1) 4000 VTC, (1) 2000 VTC, (1) Overhead Transfer/Reject Gate, and (1) 2000 Shingling Conveyor -Phase 1B includes: (1) 550 Feeder, (1) 4000 VTC, (1) 2000 VTC, (1) Overhead Transfer/Reject Gate, and (1) 2000 Shingling Conveyor -Phase 2 Includes: (x2) Custom Down Stacker, (x4) 3000 485 APL with Feeder Transfer 1/4 - Working on getting second downstacker ready to ship tomorrow. 12/21: In progress. APLs will ship tomorrow 12/7: All parts have been received. Production working on downstacker. Working on APL issues. Ordered materials that will come in today to test and verify. Integration team running varnish testing now. Ran 20,000 products and looks promising. Owe report and video to Amcor today. 11/30: Third party integration will wrap up today. Equipment will be left on machine for guarding install. Patrick is going to send email with detail of what they want and Jim will then revise proposal for guarding. Feeder guarding won't change. 11/22: Talked with Patrick about guarding. Asked for a quote. Second issue was varnish. Wants a video with a dark background. Kodak not ready for 3-4 months. Roller concept makes sense. Concerned about smearing on foil. Fresh product runs great. Problems if they stack etc. 11/16: Had a call yesterday about varnish. Call went well. Another call today to discuss roller option. (timing, cost, risk, etc.) Patrick will get back with Jim today on guarding. 11/9: Pushing to get equipment operational for varnish testing. Goal to test today. 11/2: Installation for Phase 1A complete. Phase 1B - Integration underway. ME wrapping up phase 2 and starting on guarding 10/26: Phase 1B equipment is in Integration. Got dryers on the 2000 VTC so we can test new belts. Will test them today. 10/5: Production working on Phase 1B. 9/28: Integration of Phase 1A is underway. Making good progress. Preliminary design of downstacker looking good. 9/21: Potential issue with parts for reject transfer. Bill is working on APLs for front end. David is working on the downstacker. 9/14: Engineering progressing with design of down stacker and APL for phase 2. Phase 1A -VTC is built as far as we can until belts arrive. Belts are being expedited from Switzerland. 9/7: Call last night to discuss transit. Tuesday mornings - scheduled call each week 8/31: Call this morning. Patrick from Amcor owes information on samples and other aspects of project by 9/5 8/24: Will meet this afternoon on schedule. Looking at the split shipment. 8/17: Met yesterday to complete workorder as far as we can so procurement can get started. ME underway on custom design components.
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	445	1100	-47.5	1147.5	2328	David Smith Joel Koenigsmark Tomas Icenogle	Sequential	update estimate (1100 hrs)-MFT\peternordling
Edit	Electrical Eng.	360	800	135.75	664.25	2329		Sequential	updated estimate (800 hrs)-MFT\peternordling
Edit	Software Eng.	0	0	0	0	2330
Edit	Integration	510	1300	-176.25	1476.25	2331		Sequential	updating estimate (1300 hrs)-MFT\peternordling
Edit	Machine Shop	150	1	-172	173	2332		Sequential	mahine shop hours in part cost (0 hrs)-MFT\peternordling updating (1 hrs)-MFT\peternordling
Edit	Management	0	0	0	0	2333
Edit	Additional Production	100	500	-192.75	692.75	2334		Sequential	update as production is building down stacker and APL (500 hrs)-MFT\peternordling


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**