2017127 Jetson Specialty Marketing

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Jetson Specialty Marketing 2017127.xlsm Workorders Folder

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial Performance tipping system to tip two CR 80 cards onto backer cards with an estimated accuracy of plus minus 1/16" at a rate of up to 250 per minute. A Multifeeder Technology MFT 350 IP3 HCP Industrial Performance Friction Feeder will gently separate letter carriers up to 300mm (11.81") from a inclined stack and will transfer them individually onto 375mm (14.76") long discharge of the feeder. The MFT 350 IP3 Feeder will present the carriers one at a time onto a Multifeeder Technology VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm) with consistent repeat using Accutipping Repeat Controls. After the carrier is securely positioned on the vacuum transport it will be transported under a Nordson Hot Melt Glue system that will be signaled to apply two beads of glue in the precise area where the CR80 cards are to be attached by a Photo Optic Start Sensor Assembly. Two MFT 250 IP3 HCP ED Friction Feeders with 200mm (7.87") extended discharges will be straddle mounted over the vacuum conveyor. Each MFT 250 HCP IP3 Friction Feeder will be signaled to tip a card onto the spot glued surface of the base carrier by a Photo Optic Start Sensor Assembly into the pinch point of a Pressure Roller Assembly. Both MFT 250 IP3 HCP Feeders will be configured with Hard Carcass Discharge Belts, Precise Seiko Counter Height Adjustment knobs, Adjustable Discharge Side Guides, and a Hard Carcass Nose Roller Assembly. Each 250 feeder will be configured with Continuous Motion Accutipping to precisely adjust the speed and timing of the feeder to assure proper placement of the card onto the spot glued surface of the backer card. Three Low Product Detect Sensor Assemblies are included to detect a low product condition in each feeder and to display a flashing yellow light when the condition occurs. A customer supplied and integrated UV print system will print on the cards as they travel on the vacuum transport. Next a Multifeeder supplied Cognex Vision System will be used to match a number on the card to the same number on the carrier as they travel on the transport. If a "No Read" or a "Bad Read" occurs the system will be signaled to reject the card below. The verified products will be transferred into the pinch point of a Pressure Roller Assembly onto a SC 2000-350 Shingling Conveyor (2000mm x 350mm) positioned inline to flow in batches of 20 or 50 for further processing. The Shingling Conveyor will have an accumulation plate at the end and will be integrated with the VTC to start and stop with the VTC. The system will be configured with a set of Emergency Stop Switches and Stop Switches to be stop on error so if either feeder runs empty or has a fault the conveyor will be signaled to stop. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of the smallest and largest sample sizes at the rate specified. System Integration includes a Factory Acceptance Test to verify system performance before shipment of the smallest and largest sample sizes at the rate specified. This proposal assumes that the customer will supply and integrate the UV Print system (and existing dryer) with the system. In addition the customer will install the system at their facility. Multifeeder can provide installation and integration services as an option at our standard rates. Options available: An optional Phoseon LED UV dryer can be purchased to cure the UV ink on the cards as they travel on the vacuum transport. The LED Dryer is Air-cooled with a curing length of 225mm and a curing width of 20 mm. LED arrays mounted end-to-end to yield longer curing lengths. Incorporates new TargetCure and WhisperCool technologies on 16 Watts/cm2 versions only. This amount is estimated only and Multifeeder reserves the right to adjust this amount after a print and cure test of printed sample is completed. Sequence of operation Change order proposal # 27396: This proposal consists of an upgrade to your current Multifeeder Technology Industrial Performance tipping system (as per proposal # 27269-R1) to include a Keyence two camera vision system with a system controller to track the products instead of a single camera Cognex system. The original Cognex vision system proposed is capable of reading and matching the product at a single location. The Keyence Dual Camera Vision system has been tested to perform better with the glossy embossed cards and allows the two cameras to be placed at separate locations to first read a 2D Code on the carrier and then tip a card over the top of the code. A system controller will be used to manage the two cameras and to track the products as they travel on the conveyor to be certain that the card matches the code on the carrier traveling below. If a "No Read" or a "Bad Read" occurs the system will be signaled to reject the product in question below. Sequence of operation from proposal # 27269-R1 with revisions added for the dual camera system upgrade: The proposed system consists of a Multifeeder Technology Industrial Performance tipping system to tip two CR 80 cards onto backer cards with an estimated accuracy of plus minus 1/16" at a rate of up to 250 per minute. A Multifeeder Technology MFT 350 IP3 HCP Industrial Performance Friction Feeder will gently separate letter carriers up to 300mm (11.81") from a inclined stack and will transfer them individually onto 375mm (14.76") long discharge of the feeder. The MFT 350 IP3 Feeder will present the carriers one at a time onto a Multifeeder Technology VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm) with consistent repeat using Accutipping Repeat Controls. After the carrier is securely positioned on the vacuum transport it will be transported under a Nordson Hot Melt Glue system that will be signaled to apply two beads of glue in the precise area where the CR80 cards are to be attached by a Photo Optic Start Sensor Assembly. Two MFT 250 IP3 HCP ED Friction Feeders with 200mm (7.87") extended discharges will be straddle mounted over the vacuum conveyor. Each MFT 250 HCP IP3 Friction Feeder will be signaled to tip a card onto the spot glued surface of the base carrier by a Photo Optic Start Sensor Assembly into the pinch point of a Pressure Roller Assembly. Both MFT 250 IP3 HCP Feeders will be configured with Hard Carcass Discharge Belts, Precise Seiko Counter Height Adjustment knobs, Adjustable Discharge Side Guides, and a Hard Carcass Nose Roller Assembly. Each 250 feeder will be configured with Continuous Motion Accutipping to precisely adjust the speed and timing of the feeder to assure proper placement of the card onto the spot glued surface of the backer card. Three Low Product Detect Sensor Assemblies are included to detect a low product condition in each feeder and to display a flashing yellow light when the condition occurs. A customer supplied and integrated UV print system will print on the cards as they travel on the vacuum transport. Multifeeder supplied Keyence Dual Camera vision system will be used to match a 2D Code on the carrier to a number on the card that is tipped over the top of the 2D code. A system controller will be used to manage the two cameras and to track the products as they travel on the conveyor to be certain that the card matches the code on the carrier traveling below. If a "No Read" or a "Bad Read" occurs the system will be signaled to reject the card below. The Keyence system has been tested to perform best with your glossy embossed cards. The verified products will be transferred into the pinch point of a Pressure Roller Assembly onto a SC 2000-350 Shingling Conveyor (2000mm x 350mm) positioned inline to flow in batches of 20 or 50 for further processing. The Shingling Conveyor will have an accumulation plate at the end and will be integrated with the VTC to start and stop with the VTC. The system will be configured with a set of Emergency Stop Switches and Stop Switches to be stop on error so if either feeder runs empty or has a fault the conveyor will be signaled to stop. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of the smallest and largest sample sizes at the rate specified. System Integration includes a Factory Acceptance Test to verify system performance before shipment of the smallest and largest sample sizes at the rate specified. This proposal assumes that the customer will supply and integrate the UV Print system (and existing dryer) with the system. In addition the customer will install the system at their facility. Multifeeder can provide installation and integration services as an option at our standard rates. Other options include a Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder installation.
Notes: Jetson Specialty Marketing WO 2017127 11/16: Integration on track to ship 11/20. EE no problems but amount of work concerning. We will be on site afternoon of 11/30. 11/9: APL added to order and to procurement. 11/8/17 Addition change order for $ 10,004.00 has been approved to add APL 1000-290 Automatic Product Loader. Add additional to $ 1,352.55 to RYPAC commission. 15% of commissionable items. (product testing is non-commissionable). 10/6/17: Change order as per proposal # 27396 has been approved. Add line item on financials as well as description in sequence of operation. 11/2: In Integration. EE working on their part. Small concern about amount of EE work still needed. 10/26: Integration underway. Call with client today to discuss install details. 10/5: Waiting on camera/vision system approval from customer. (Greg C.) 9/28: Waiting on parts. Waiting for approval on vision equipment proposal. They want to look at first system before deciding. 9/21: Waiting on parts. Need approval on vision system approval. Clay will contact for update. 9/14: Parts on order. Proposal for updated vision system was sent to client. Waiting for approval. 9/7: Call with client 9/8 to discuss vision equipment details. Then will provide change order quote. First one ship date 9/27 8/31: Proposal out to Jetson for expedited demo equipment that would deliver on 9/25. Client has until end of day on 8/31 to approve. 8/24: Client wants delivery on 9/25. Engineering finished today. 8/17: Client approved layout drawing yesterday. In ME design. Done next Monday or Tuesday. 8/10: Wiring down payment today. Will schedule kick off meeting.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	29818	9109803	1741-09682	FEEDER 350 IP3 DCC XED STD CFG	Set Complete	8 Standard Production Build	8 hrs	1		$16,879.00	0.00	$16,879.00	0
Edit	29819	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	29820	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$3,205.00			1
Edit	29821	4101320		WHEEL TRACK 550 MOD	Set Complete		0 hrs	1		$1,898.00	0.00	$1,898.00	0
Edit	29822	9248674	1741-13888	VTC 4000 550 PRINT SIL. BELT	Set Complete	0 Integration and Testing 45 Standard Production Build	45 hrs	1		$42,795.00	0.00	$42,795.00	0
Edit	29823	8719618		REGENERATIVE BLOWER 6.3KW	Set Complete	0 Integration and Testing 3 Standard Production Build	3 hrs	1		$8,020.00	0.00	$8,020.00	0
Edit	29824	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	2 Standard Production Build	2 hrs	2		$585.00	0.00	$1,170.00	0
Edit	29825	8700042		NORDSON MELTER PROBLUE 4, 2 HEAD CABLE KIT, 2-8FT HOSE AND GUN	Set Complete	15 Integration and Testing	15 hrs	1		$15,510.00			0
Edit	29826	8701500		NORDSON GLUE CNTRL SPECTRA30	Set Complete	0 Electrical Engineering 2 Electrical Technician	2 hrs	1		$3,954.00			0
Edit	29827	4340500		550 ROD FEEDER MNT SHORT	Set Complete	0 Standard Production Build 0 Integration and Testing	0 hrs	2		$2,115.00	0.00	$4,230.00	0
Edit	29828	9109323	1735-09665	FEEDER 250 DCC HCP G3 XED SCFG	Set Complete	14 Standard Production Build	14 hrs	1		$17,329.00	0.00	$17,329.00	0
Edit	29829	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	2 Standard Production Build	2 hrs	2		$439.00			18
Edit	29830	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	2 Standard Production Build	2 hrs	2		$585.00	0.00	$1,170.00	0
Edit	29831	9279400		ACCUTIPPING W/ENCODER	Set Complete	8 Integration and Testing	8 hrs	2		$5,345.00			1
Edit	29832	4571500		PRESSURE ROLLER 250 FREE ROLLING WHEEL	Set Complete	4 Standard Production Build	4 hrs	2		$2,690.00			0
Edit	29833			COGNEX VISION SYSTEM	Set Complete		0 hrs	1		$14,997.00
Edit	29834	4686710		VTC AIR REJECT ASSY 550	Set Complete		0 hrs	1		$3,987.00	0.00	$3,987.00	0
Edit	29835	4301700		CONVEYOR MNT 350 ADJ PRESSURE ROLLER FREE ROLLING WHEEL	Set Complete	1 Integration and Testing 3 Standard Production Build	4 hrs	1		$2,562.00			0
Edit	29836	9212600	1741-13887	SC 2000 350 RR STD CONFIG	Set Complete	14 Standard Production Build 1 Pre-Production	15 hrs	1		$4,489.00	0.00	$4,489.00	0
Edit	29837	7110610		E-STOP PB DUAL NC 22MM	Set Complete	0 Electrical Engineering 5 Electrical Technician	5 hrs	5		$359.00			0
Edit	29838	8238000		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Engineering 12 Electrical Technician	12 hrs	1		$4,431.00			1
Edit	29839			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$5,995.00
Edit	29841			POWER DISTRIBUTION ENCLOSURE	Set Complete		0 hrs	1		$2,497.00
Edit	29842	7160200		SENS BGS VT18 PP 20-120MM ADJ	Set Complete	3 Standard Production Build	3 hrs	3		$398.00	0.00	$1,194.00	5
Edit	29843			ESTIMATED START UP ASSISTANCE (3 DAYS)	Set Complete		0 hrs	1		$5,995.00
Edit	29844	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00	0.00	$1,348.00	8
Edit	30173	9109323	1735-09666	FEEDER 250 DCC HCP G3 XED SCFG	Set Complete	14 Standard Production Build	14 hrs	1		$17,329.00	0.00	$17,329.00	0
Edit	30426			UPGRADE TO KEYENCE TWO CAMERA VISION (AS PER PROPOSAL # 27396)	Set Complete		0 hrs	1		$15,897.00	0.00	$15,897.00
Edit	30901	9193700	1745-13896	APL 1000 290 STD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$7,821.00	0.00	$7,821.00	1
Edit	30902	7013200		LOW PROD SENS DIST LO-DO M12M	Set Complete	1 Standard Production Build	1 hrs	1		$687.00	0.00	$687.00	0
Edit	30903	4161000		SENSOR PHOTO PROX BRKT ASSY	Set Complete	1 Integration and Testing	1 hrs	1		$0.00	0.00	$0.00	29
Edit	30904	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1		$549.00	0.00	$549.00	4
Edit	30905			ADDITIONAL PRODUCT SAMPLE TESTING WITH SYSTEM	Set Complete		0 hrs	1		$987.00	0.00	$987.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	40	40	-1.25	41.25	2321
Edit	Electrical Eng.	130	130	-123	253	2322
Edit	Software Eng.	0	0	0	0	2323
Edit	Integration	132	132	-97.25	229.25	2324
Edit	Machine Shop	0	0	-40.75	40.75	2325
Edit	Management	0	0	0	0	2326
Edit	Additional Production	0	0	-107.5	107.5	2327

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3642	KEYENCE CORP OF AMERICA - VISION SYSTEM CONTROLLER, CAMERA 16X 2MP MONOCHROME, CAMERA 16X 470K MONOCHROME, VIS SYSTEM CAMERA CBL HS TYPE, LENS LOW DISTOTION 25MM, LUMITRAX LIGHT CNTRL CV-X400, XG-X, LIGHTING CBL FOR VIS SYSTEM	28825		($13,270.00)
Edit	3648	BECKHOFF AUTOMATION - PNL PC MULTITOUCH 12" 800X600, TWINCAT 2 PLC RUNTIME WIN EMB C7, TWINCATPLC HMI CE WIN CE RUNTIME	28858		($2,725.05)
Edit	3656	BECKHOFF AUTOMATION - 2 CHAN INTERFACE RS232 DSUB,	28890	yes	($757.35)
Edit	3657	AUTOMATION DIRECT - CB EATON 10A D CURVE, VAC PUMP CONT AUX,	28891	yes	($46.00)
Edit	3658	FACTORYMATION - NON FUSE SW 3 POLE, ROTARTY PISTOL HAND SHAFT, ROTARY PISTOL HANDLE, 22MM NON MET GREEN, 22MM NON MET RED, 22MM NON MET BLACK	28892		($84.50)
Edit	3661	POWER/MATION DIVISION INC - NEMA 4 ENCL 400X400X120MM,	28900	yes	($113.93)
Edit	3662	DIGI-KEY CORPORATION - 10A CORD C13 PLUG US 366CM, 10A CORD C13 PLUG WR ENDS 500CM,	28903	yes	($109.29)
Edit	3664	JW WINCO INC - CROSS BLK 1/2 HOLE 2 SCKT SCREW	28909		($19.84)
Edit	3675	KEYENCE CORP OF AMERICA - RJ-11 TO D SUB 9 PIN CONN,	28919	yes	($38.00)
Edit	3687	KEYENCE CORP OF AMERICA - CAMERA CBL 10M, LUMITRAC CBL 10M, RJ-11 TO RJ-11 CBL	28967		($291.00)
Edit	3693	DIGI-KEY CORPORATION - MALE ETHERNET PLUG, USB 2.0 A/A EXT REPEAT, CBL RGB COAX HD M M,	28993	yes	($107.08)
Edit	3707	MCMASTER-CARR - MANIFOLD 6 OUTLET 1/4 NOT,	29032	yes	($21.50)
Edit	3709	MIDWEST CRATING - 208" L X 48" W X 64" H ID, 90" L X 56" W X 52" H ID	29041		($665.00)
Edit	3711	MCMASTER-CARR - ADPT 6MM OD X 1/4 TUBE, 1" X 5' HOOK W/ADH BACKING, 1" X 5' LOOP W/ADH BACKING,	29056	yes	($33.22)


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