2017084 Bio-Techne Bionostics Site

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Bio-Techne Bionostics Site 2017084.xlsm Workorders Folder

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial Performance feeding, transport, and labeling system to feed carton blanks and apply labels to the blanks at a rate of up to 200 per minute. A MFT 350 Industrial Performance Friction Feeder will gently separate the carton blanks up to 300mm (11,81") wide from an inclined stack in the in feed magazine of the feeder. As the products are fed, they will be transported individually through the 375mm (14.76") long discharge of the feeder. The feeder will feed the carton blanks one at a time onto a Dual Discharge 450D 350 Vacuum Conveyor (900mm long) with consistent repeat. A Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products as they are fed. A Multifeeder Technology Impresso Labeler will be mounted over the vacuum conveyor to apply a label onto the carton blanks as they travel below. A customer supplied and integrated vision system will be used to verify proper placement of the labels and to grade the bar codes on the labels to be certain that they are B Grade or better. If a bar code is missing, placed incorrectly, or less than a B Grade the system will be signaled to stop and declare a fault and require and operator to remove the product in question and then reset. The feeder and labeling system will be mounted onto a Stand on Rollers for height adjustment and mobility. The verified carton blanks will be transferred onto a SC 2000-350 Shingling Conveyor (2000mm x 350mm) for further processing. The system will be configured with a transformer box assembly to accommodate 480 VAC Three Phase power and to properly step it down to 208 VAC single and 208 VAC three phase power for the feeding, transport, and labeling system. The Labeler will be configured with Continuous Motion Accutipping consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the labeler to ensure that the label is placed accurately regardless of the speed of the base machine. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. Options available: An an option, a Reject on Error Gate with Controls can be added to allow the rejected cartons to be rejected below. Other options include a Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder installation.
Notes: Bio-Techne Bionostics Site W.O. 2017084 10/26: FAT and punch have been approved by client. In QA 10/26. Goal to ship 10/27 10/5: Steve should be done testing product today or tomorrow. Recommendation to add APL. 9/28: Almost complete in assembly. Issue with vacuum belt. Will be sent to mfg. to have rib removed. FAT 10/13 9/21: Parts for driven discharge should arrive 9/27. 9/14: Starting to pick. Production will start once ready. 9/7: Waiting on parts. Ship date delayed 1 week 8/31: Waiting on parts. 8/24: Waiting on parts. FAT document was sent to client on 8/22. Client communicated (due to out of office) they will respond on 8/28 8/17: Ship date moved to 10/10. All parts on order. 8/10: In procurement 7/20: In ME. Change to left hand driven discharge. Done by 7/26. 7/13: Design review with Integration yesterday. Changing the size of the vacuum conveyor. May potentially impact project lead time. Procurement needs to reprocess WO. 7/6: ME done and released to Clay. Not fully processed through procurement. Will check with Mark when he returns. 6/29: Need questions answered from Ed. Will get 8" labeler to hold the timeline. 6/22: Steve from Bio-Techne. Want shingling conveyor. Update so client can approve. 6/15: ME provided drawing 6/13. Client had questions in regard to length of shingling conveyor and possibility of vertical discharge. Mark following up with client. Will probably need secondary quote. 6/8: Order kicked off. In ME. Drawing due on or before 6/15. 6/1: Pending kick off 5/25: Payment on its way
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	29279	9109703	1737-09674	FEEDER 350 IP3 DCC ED STD CFG	Set Complete	13 Standard Production Build	13 hrs	1		$16,259.00	0.00	$16,259.00	0
Edit	29280	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	29281	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	1		$978.00			8
Edit	29282	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,747.00			5
Edit	29283	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$3,205.00			1
Edit	29284	4607619		DUAL DISCH 450D 350 SLD VAC G4	Set Complete		0 hrs	1		$28,659.00	0.00	$28,659.00	0
Edit	29285	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1		$2,242.00			1
Edit	29286	4603500		FEEDER LABELER MOUNT RLC	Set Complete	3 Standard Production Build 2 Integration and Testing	5 hrs	1		$3,985.00			0
Edit	29287	CUSTOM		ADDITIONAL MOUNTING POST FOR DRIVEN DISCHARGE	Set Complete		0 hrs	1		$825.00	0.00	$825.00
Edit	29288	CUSTOM		STOP ON ERROR AND E-STOP SWITCHES	Set Complete		0 hrs	1		$987.00	0.00	$987.00
Edit	29289	9427654	1738-03125	IMPRESSO LABELER ASSY RH 8"	Set Complete	18 Standard Production Build 2 Pre-Production 2 Shipping	22 hrs	1		$14,995.00	0.00	$14,995.00	0
Edit	29290	CUSTOM		IMPRESSO UPGRADE FROM 4" WIDE TO 6" WIDE	Set Complete		0 hrs	1		$1,995.00	0.00	$1,995.00
Edit	29291	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$5,345.00			1
Edit	29292	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$687.00			0
Edit	29293	8719610		REGENERATIVE BLOWER 0.8KW	Set Complete	0 Electrical Engineering 3 Electrical Technician	3 hrs	1		$3,336.00	0.00	$3,336.00	0
Edit	29294	4301710		CONV MOUNT 350 ADJ PRLW FRW	Set Complete	1 Standard Production Build	1 hrs	1		$995.00	0.00	$995.00	0
Edit	29295	9212100	1737-13871	SC 1000 350 RR STD CONFIG	Set Complete	14 Standard Production Build	0 hrs	1		$4,489.00	0.00	$4,489.00	0
Edit	29296			PRODUCT SET UP FEE (IN ADDITION TO TWO SIZES)	Set Complete		0 hrs	4		$475.00
Edit	29297			ADDITIONAL TRANSFORMER BOX ASSEMBLY TO ACCOMMODATE 480 VAC THREE PHASE POWER	Set Complete		0 hrs	1		$3,495.00
Edit	29298			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$1,987.00
Edit	29314	4686329		AIR FINGER REJ DISC END 350 VAC	Set Complete		0 hrs	1		$4,997.00	0.00	$4,997.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	32	32	-1.25	33.25	2006
Edit	Electrical Eng.	20	20	-3.75	23.75	2007
Edit	Software Eng.	0	0	0	0	2008
Edit	Integration	80	80	-82	162	2009
Edit	Machine Shop	0	0	-37.75	37.75	2010
Edit	Management	0	0	0	0	2011
Edit	Additional Production	0	0	-79.25	79.25	2012

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3438	HALLOCK COMPANY, INC. - EATON UL89 MINI BREAKER 7A, EXM NEMA 16X16X6 ENCLOSURE	28007		($227.58)
Edit	3439	FACTORYMATION - UL98 NON FUSIBLE DISCONNECT, DISCONN PISTOL HANDLE, MERSEN ROTARY PISTOL HANDLE SHAFT	28008		($80.00)
Edit	3448	DIGI-KEY CORPORATION - IEC 320 EXT CORD 10FT,	28026	yes	($63.48)
Edit	3451	POWER/MATION DIVISION INC - SOLA HD TRANSF 480 TO 240VAC	28030		($259.56)
Edit	3467	ECO FINISHING COMPANY - ELECTROLESS NICKEL, MASK	28127	yes	($38.00)
Edit	3522	ECO FINISHING COMPANY - CLEAR ANODIZE	28438	yes	($26.66)
Edit	3538	AUTOMATION DIRECT - MAN MTR STARTER 1.6-2.5A	28476		($49.50)
Edit	3567	ECO FINISHING COMPANY - CLEAR ANODIZE	28600	yes	($40.00)
Edit	3625	ULINE - CLR PLASTIC BIN	28777		($18.85)
Edit	3639	UPDATE - PANZER WHEEL ASSY SMALL	28810		($598.00)
Edit	3659	MIDWEST CRATING - 126" L X 66" W X 72" H ID	28893		($375.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**