2017017 Palermo's Pizza

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Copy of Palermo's Pizza 2017017.xlsm Workorders Folder

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Project Scope: The proposed system consists of (2) MFT IP 550 XED Wash Down Industrial Performance Friction Feeders to separate and feed your corrugated product from the in feed hopper. The feeder will be equipped with a HD 425 Product Support Rear Support and an APL 2000-485 Automatic Product Loader to provide increased loading capacity and stack height control. A start signal will be supplied by your existing wrapper (dry contact)through the Signal Interface Cable 12/26. The start pulse will be a timed signal to the feeder from your existing wrapper meaning the feeder will feed instantly when the pulse is received. Optional items: APL 3000-485 for 3 meters of increased loading capacity, Vacuum Chambers to provide increased feeding support, Vacuum Blower to provide a vacuum source to the vacuum chambers, Product Double Detect Sensor upgrade for label sheets.
Notes: Palermos Pizza W.O. 2017017 7/20: Shipping today. 7/13: Customer wants it shipped end of July and install first week of August. 7/6: Second system cleared QA and is ready to be packed. Both systems will be ready to go 6/29: Second system moved from Production to Integration. Goal is to have Integration completed by week of 7/10. Both systems will now go together. 6/22: No change. Delayed FAT. Second feeder back from TexWrap 6/15: FAT further delayed with unknown date (between end of July and Labor Day?) System #1 - moved to shipping and set aside until we hear on new date. Second feeder is being picked up at TexWrap today and will be back by end of next week. 6/8: Existing stands are good. APL works. Trying to fix the twisted bed on the 2nd machine. 1st machine is done waiting on EE to finish. Should be done today. 1st feeder shipping 6/14. 2nd feeder estimated to be returned 6/21 6/1: Nose has to go for polishing. Short split collars are breaking. Passivate parts 5/25: Delaying SAT in Milwaukee by 1 week. New ship date 6/14 for 1st system. Only have 1 of 2 feeders back from St. Louis. Only on hook for 1 system for SAT in Milwaukee. Once 2nd feeder returns from St. Louis that system will ship at a later date. Integration start date 6/9. Ed should have idea of schedule on parts from shop for nose roller by EOD 5/26. 5/18: Engineering working on solution for APL belts. Production unable to continue until issue is resloved 5/11: Need to keep one system longer than we expected. 5/17 drop dead for one feeder to be back to MFT. Ok with one complete system for SAT. Needs to be in Milwaukee no later than 6/12. 5/4: Jim confirmed client will have FAT equipment back to MFT no later than 5/15. APL beds are in. All parts are here. Production working on them. 4/27: Jim communicated entire order needs to be in Milwaukee on site 6/12. Need verification on when feeders will be back from St. Louis. 4/20: Shipping to St. Louis today 4/13: Bars are warped and spacers are bending. Need to resolve. Check with Jeff or Greg C. on incoming needed parts (control boxes) Frame issue need to be resolved with a plan on 4/17. Circle with Mark on 4/17 on ship date 4/6: One control box done 4/6, 2nd done 4/11. Frames should be back today. Two feeders ready to ship 4/20 (Micah and Jim will install in St. Louis) 4/3: Customer asked for changes on invoice address. Hoping to pay all invoices this week 3/30: One case about 60% done. - finished by 4/6. (Moving to Tyson and then weill come back) Second case done by 4/11. Need a 24 hour burn 3/23: Working through electrical. Peter clarified we do not need the actual machine in St. Louis. Can use standard feeder. Jim or Clay to check with customer on whether they need 1 or 2 machines for FAT 3/16: Just got electrical release (end of the month) Sensor mount bar issue - need parts made. 3/9: Don't need actual unit for FAT. Clients needs it 4/4-4/6. Offline discussion needed. 3/2: ME has minor revisions to make to drawings. Two new parts. To Mark by 3/3 2/23: Need confirmation of APL length from client. Once we have PO APL items will be ordered. SAT will be in the summer (Jim) 2/16: CO needs to be sent to client for approval. APL beds on hold for ordering until CO is approved/denied. Feeders, Frame and case will be delivered to St. Louis for FAT. APLs will be 7-9 week lead from date of PO for CO from Client. APL will deliver to Milwaukee for SAT. Belts need to be ordered depending on CO approval. 2/9: Parts have been processed. Motors due 3/1. Frame parts 5 week lead. Need meeting for Monday to finalize schdule with team 2/2: Mark and Ed working on drawing issues. Client is verifying down payment is being sent. Drawings are holding up ordering process. Dates will be revisited once payment is received. 1/27: down payment ck mailing 1/30/17 1/26: Have information to order motors. By Friday, beds will be released to Mark. Parts probaby won't arrive until first week of March once they are on order . WAITING FOR ADDITIONAL PO WITH FAT/SAT CHARGES "
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	28173	9124400	1708-06667	MFT 550 IP XED WASH-DOWN FRICTION FEEDER (STAND CONFIG)	Set Complete	0 Electrical Engineering 20 Electrical Technician 15 Standard Production Build	35 hrs	1		$42,046.00	0.00	$42,046.00	0
Edit	28174	4191100		WD SUPPORT BASE HD 100 425	Set Complete	2 Standard Production Build	2 hrs	2		$910.00	0.00	$1,820.00	0
Edit	28175	CUSTOM		SIGNAL INTERFACE CABLE (CBL 12/26 AWG M12 M 5M ASSY)	Set Complete		0 hrs	2		$149.00	0.00	$298.00
Edit	28176	4599823		WASH-DOWN STAND ON ROLLERS APL AND FEEDER(SET HEIGHT)	Set Complete		0 hrs	2		$4,295.00	0.00	$8,590.00	0
Edit	28177	CUSTOM		E-STOP MUSHROOM BUTTON WITH SEPARATE HOUSING	Set Complete		0 hrs	2		$645.00	0.00	$1,290.00
Edit	28178	4599830	1718-13826	AUTOMATIC PRODUCT LOADER	Set Complete	0 Standard Production Build	0 hrs	1		$9,936.00	0.00	$9,936.00	0
Edit	28179	CUSTOM		AUTOMATIC PRODUCT LOADER WASH-DOWN UPGRADE	Set Complete		0 hrs	2		$4,105.00	0.00	$8,210.00
Edit	28507	9124400	1708-06668	MFT 550 IP XED WD STAND CONFIG	Set Complete	100 Electrical Engineering 20 Electrical Technician 15 Standard Production Build	135 hrs	1		$42,046.00	0.00	$42,046.00	0
Edit	28590	CUSTOM		UPGRADE TO CUSTOM 54" LONG APL	Set Complete		0 hrs	2		$6,340.00	0.00	$12,680.00
Edit	28964			FAT/SAT TECHNICIAN	Set Complete		0 hrs	1		$13,000.00	0.00	$13,000.00
Edit	29199	4599830	1718-13827	AUTOMATIC PRODUCT LOADER	Set Complete		0 hrs	1		$9,936.00	0.00	$9,936.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	80	38	2	36	1330	2/15/2017	William Born	Sequential	complete for now (38 hrs)-MFT\peternordling
Edit	Electrical Eng.	54	88	0	88	1331			Sequential	took longer on the safety circuit than expected (80 hrs)-MFT\peternordling Time to conenct and test APLs when systems return (88 hrs)-MFT\GregCabak
Edit	Software Eng.	0	0	0	0	1332
Edit	Integration	60	60	19.5	40.5	1333
Edit	Machine Shop	0	0	-174.5	174.5	1334
Edit	Management	0	0	0	0	1335
Edit	Additional Production	0	76	16.75	59.25	1336		assembler	Sequential	20 hrs for 1-550 WD, 1hr for 1- HD425 (14 hrs)-MFT\PennyPeterson extra hours to straighten frames, first time build and remounting after return from texwrap (76 hrs)-MFT\peternordling

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3221	POWER/MATION DIVISION INC - ENCLOSURE 1PB 22MM SS, 1/4 HP AC VFD 115/230VAC	27050		($304.00)
Edit	3222	KIM CONTROLS - ELOBAU E STOP IP69K 22MM, ELOBAU CONTACT BLOCK 2NC	27051		($126.99)
Edit	3229	AUTOMATION DIRECT - IDEM EMER STOP CNTL STATION	27098		($330.00)
Edit	3235	ECO FINISHING COMPANY - PASSIVATE400 SS	27133	yes	($20.00)
Edit	3236	ECO FINISHING COMPANY - PASSIVATE 300 SS	27134	yes	($20.00)
Edit	3247	ECO FINISHING COMPANY - PASSIVATE	27164	yes	($30.00)
Edit	3246	AVTEC FINISHING SYSTEMS INC - ELECTRO POLISH	27165		($75.00)
Edit	3257	POWER/MATION DIVISION INC - POTENTIOMETER 5K OHM, MARKER LABEL W/CAPTION 0-10, ILL PB 1NO,	27247	yes	($137.00)
Edit	3263	ECO FINISHING COMPANY - PASSIVATE	27257	yes	($30.00)
Edit	3268	HOSE/CONVEYORS INCORPORATED - REWORK FOR 4599820-01, REWORK FOR 4298985-01	27327	yes	($400.00)
Edit	3290	AAA METAL FINISHING INC - 4298985, 4599820	27382		($1,590.00)
Edit	3314	MCMASTER-CARR - SS TUBE 6FT,	27498	yes	($175.69)
Edit	3315	MIDWEST CRATING - 116" L X 62" W X 36" H ID	27504		($297.00)
Edit	3379	RULMECA CORPORATION - MOTORIZED PULLEY	27776		($1,411.00)
Edit	3394	ECO FINISHING COMPANY - PASSIVATE	27829		($60.00)
Edit	3413	MIDWEST CRATING - 96" L X 42" W X 56" H ID	27899		($230.00)
Edit	3415	MCMASTER-CARR - SQ SHAFT COLLAR SS 2"	27912		($607.98)
Edit	3417	MCMASTER-CARR - SOCKET HEAD SCREW 3/8" -24 X 7/8" LG	27920		($11.56)
Edit	3452	JW WINCO INC - M6 STAR KNOB	28041		($28.40)
Edit	3460	POWER/MATION DIVISION INC - 1/4 HP AC VFD 115/230VAC,	28075	yes	($112.00)
Edit	3466	MIDWEST CRATING - 96" L X 42" W X 56" H ID,	28122	yes	($294.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**