2017013 Nahan Printing Inc

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Copy of Copy of Nahan Printing Inc 2017013.xlsm Workorders Folder

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Project Scope: The proposed system consists of (2) high speed web tipping systems. Each system will start with an operator loading the APL 2000-190 Automatic Product Loader for increased loading capacity. The APL will supply a continual feed of product into the in feed hopper of the MFT IP 250ED Industrial High Performance Friction Feeder as the products are fed out. The products will be separated in the in feed hopper of the feeder by the vacuum feed belts and rotating stripper wheel action. As the products are fed through the discharge of the feeder they will be aligned to the repeat of your web as they are transferred into the MFT 350ED Driven Discharge assembly. The driven discharge assembly will be equipped with the Continuous Accutipping Controller with encoder feedback to provide accurate product placement onto your web. Once a photo eye senses a black registration mark on the side of your web the system will place a product. A motor driven pressure roller will aid the transfer from the feeder to the web to ensure accurate product placement. The system will mount onto a dual crank adjustable stand on rollers with a single frame mount which will contain fine tuning crank adjustments in the web direction. The linear line speed of the web press will be 800 ft/min.
Notes: Nahan Printing Inc W.O. 2017013 7/20: Integration working on it. 7/13: UL testing happening this morning. 7/6: Integration installing first system today and tomorrow. Communicated to client 2nd system can be ready to ship 7/28. 7/5: Short Parts P/N 2399861 Screw Mount Bracket Qty 1, P/N 2299960 Lift Top Plate Qty 3 6/29: Client coming at noon. System is 99% ready. Plan to ship 6/30. 6/22: 1st system in Integration. 6/15: In production. Scheduled for Integration early next week. TUV UL testing scheduled for 6/26. Scheduled to ship 6/30 6/8: Missing 2 pieces for 1st APL. Production has started on APLs. (2 are done and 3rd is built) UL testing set for 6/26. System does not need to be fully integrated. 1st system shipping 6/30. Two separate installs. 6/1: Both feeders are built, one discharge built. Pulling 3 APLs. Stand is done. Looking into scheduling UL testing for first system with Greg. 5/25: "fast track" on schedule. Feeders are built. Waiting for parts on discharge. Next in queue to pick. Processing and quoting parts on 2nd delivery. 5/18: "fast track" on track. Clay and Mark to look at possibility of APLs making first delivery with UL Cert. 5/11: "fast track" on track. Working on red lines in ME. 99% done 5/12 other 1% done 5/16. 5/4: Parts are ordered for "fast track" 6/26 was communicated to client for date to ship initial system. Should have the remainder of the order by 5/8. 4/20: ME released "fast track" early week of 4/17, Need lead time on fast track parts. Production working ahead. Whole order release still in ME. Release date TBD. 4/13: ME should release first part to Procurement today. Estimate from Mark 4/14 on parts to obtaining estimated shipping date 4/6: Fast track feeder, discharge and stand. ME wiill hand to Mark on 4/10. Planning on 2 shipments. 3/30: 2 more weeks needed in ME. Engineering to start 4/4 3/23: Sent a quote with restocking fee. Haven't heard back on final decision 3/16: ON HOLD. Possibly want to cancel half the order. 3/9: Nahan wants to cancel half of order. On hold. 2/23: ME drawing done by: 2/23. Jim to meet with client to verify need. Scope to change after this meeting 2/16: Scope being changed. Waiting on drawing from ME to confirm with client before CO can be drafted and sent. 2/9: Meeting tomorrow to dicuss drawings. Traveling to client to discuss drawing next week. APLs may be added. If scope changes, date will need to be adjusted 2/2: ME creating drawing. Jim needs to meet with client after drawing is finished. MTF Team needs to meet on this tomorrow, 2/3. ME will be able to show Jim drawing early next week. 1/26: In Engineering. Will start next week. (Bill) 1/19: In ME (Tomas working on drawing; layout done 1/26. Then can send to customer for approval) 1/12: Ed, Bill, Jim, & Peter going to Nahan today for final measurement. We're estimating a 1300 + frame is needed. "
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	28094	4599844		90 DEG APL KIT RIGHT 250-350	Set Complete	0 Integration and Testing	0 hrs	2		$2,135.00	0.00	$4,270.00	0
Edit	28095	9109723	1715-09587	FEEDER 350 DCC HCP G3 ED SCFG	Set Complete	13 Standard Production Build	13 hrs	1		$17,329.00	0.00	$17,329.00	0
Edit	28096	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	4		$978.00			8
Edit	28097	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	2		$1,747.00			5
Edit	28098	8320001		950 W HIGH PERFORMANCE PKG	Set Complete	4 Standard Production Build	4 hrs	2		$5,345.00			0
Edit	28099	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	4 Integration and Testing 2 Standard Production Build	6 hrs	2		$3,205.00			1
Edit	28100	9275300		REMOTE KEYPAD - 2 M CORD	Set Complete	2 Standard Production Build	2 hrs	2		$2,354.00			3
Edit	28101	9101420		DRIVEN DISCH HD 420 HCP ED W/BOX	Set Complete	8 Integration and Testing 24 Standard Production Build	32 hrs	2		$19,045.00			0
Edit	28102	8280001		HIGH PERFORMANCE PKG DUAL DISC	Set Complete	2 Standard Production Build 2 Integration and Testing	4 hrs	2		$2,140.00			0
Edit	28103	9279400		ACCUTIPPING W/ENCODER	Set Complete	8 Integration and Testing	8 hrs	2		$5,345.00			1
Edit	28104			COLOR MARK SENSOR	Set Complete		0 hrs	2		$1,295.00
Edit	28105	4571900		PR 350 MDW	Set Complete	4 Standard Production Build	4 hrs	2		$7,485.00	0.00	$14,970.00	0
Edit	28106	7005180		STACKLIGHT TL50 GRYAL M12 ASSY	Set Complete	2 Standard Production Build	2 hrs	2		$439.00	0.00	$878.00	0
Edit	28107			YELLOW LIGHT - FLASH IF MISS-FEED OCCURS	Set Complete		0 hrs	2		$6,995.00
Edit	28108	CUSTOM		DUAL CRANK ADJUSTABLE STAND ON ROLLERS	Set Complete		0 hrs	2		$5,995.00	0.00	$11,990.00
Edit	28109	4599842		SINGLE FRAME MOUNTING WITH Y - CRANK ADJUSTMENT	Set Complete		0 hrs	2		$6,995.00	0.00	$13,990.00	0
Edit	28110			SYSTEM DOCKING TO EXISTING WEB PRESS	Set Complete		0 hrs	2		$359.00
Edit	28111			SYSTEM INTEGRATION SETUP AND TESTING	Set Complete		0 hrs	1		$2,995.00
Edit	28112			(4) DAYS INSTALLATION AND TRAINING - INCLUDING EXPENSES (LOCATION ST. CLOUD, MN)	Set Complete		0 hrs	1		$8,100.00
Edit	28113	7066200		RELAY INTERFACE BOX W/M12 CBL	Set Complete	0 Electrical Engineering 2 Electrical Technician	2 hrs	2		$1,072.00			7
Edit	28114			GLUER INHIBIT (OUTPUT FROM RELAY INTERFACE BOX TO GLUER)	Set Complete		0 hrs	2		$395.00
Edit	28115	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	2 Pre-Production	2 hrs	2		$1,348.00	0.00	$2,696.00	8
Edit	28808	9193820	1722-13836	APL 3000 190 STD CONFIG	Set Complete	10 Standard Production Build 8 Integration and Testing	8 hrs	1		$10,581.00	0.00	$10,581.00	0
Edit	28809			ADDITIONAL APL SUPPORT LEG WITH DOCKING	Set Complete		0 hrs	2		$1,200.00	0.00	$2,400.00
Edit	28810			THIRD PARTY UL APPROVAL	Set Complete		0 hrs	2		$4,200.00	0.00	$8,400.00
Edit	28811	9193831	1726-13846	APL 1500 190 STD CFG NO LEG	Set Complete	0 Standard Production Build	0 hrs	1		$6,923.00	0.00	$6,923.00	0
Edit	28812			SYSTEM SETUP, TESTING AND INTEGRATION	Set Complete		0 hrs	1		$6,995.00	0.00	$6,995.00
Edit	28813			POWER DISTRIBUTION BOX	Set Complete		0 hrs	2		$3,155.00	0.00	$6,310.00
Edit	29081	9109723	1715-09588	FEEDER 350 DCC HCP G3 ED SCFG	Set Complete	13 Standard Production Build	13 hrs	1		$17,329.00	0.00	$17,329.00	0
Edit	29402	9193820	1722-13837	APL 3000 190 STD CONFIG	Set Complete	10 Standard Production Build 8 Integration and Testing	8 hrs	1		$10,581.00	0.00	$10,581.00	0
Edit	29403	4599845	1722-13838	ASSY APL 3000 190 NO SLIDE MOUNT	Set Complete		0 hrs	1		$10,581.00	0.00	$10,581.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Assignment	History
Edit	Mechanical Eng.	86	240	-5.5	245.5	1295	Sequential	additional effort for change order and low stand (200 hrs)-MFT\peternordling first part released, 40 hours to finish second half (240 hrs)-MFT\peternordling
Edit	Electrical Eng.	40	140	6.75	133.25	1296	Sequential	UL effort per greg (140 hrs)-MFT\peternordling
Edit	Software Eng.	0	0	0	0	1297
Edit	Integration	160	245	-190.5	435.5	1298	Sequential	updated per quote 25306-05 (245 hrs)-MFT\edwardturin
Edit	Machine Shop	0	0	-61.25	61.25	1299
Edit	Management	0	0	0	0	1300
Edit	Additional Production	0	0	-173.25	173.25	1301

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3264	POWER/MATION DIVISION INC - ECLISPE JR 12 X 10 X 8, EPSON AC SERVO DR	27278	yes	($736.55)
Edit	3299	TUV SUD AMERICA, INC - (2) APL FEEDER DD SYS W/PWR DROP	27439		($2,500.00)
Edit	3308	AUTOMATION SENSORS, INC. - MARKEYE PRO FIBER WHT LED	27484		$0.00
Edit	3309	EZAUTOMATION - EZ TIMER OFF DELAY 11 PIN, EZ TIMER 11 PIN SOCKET	27485		($69.98)
Edit	3310	WERNER ELECTRIC SUPPLY - EATON DISCON UL98 30A NON FUSED, EATON DISCON HANDLE RED/YEL, EATON DISCON SHAFT 150MM, EATON DISCON SHAFT GUIDE	27486		($217.80)
Edit	3313	POWER/MATION DIVISION INC - ECLIPSE JR ENC 10X8X6 GREY	27497		($69.54)
Edit	3418	ECO FINISHING COMPANY - CLEAR ANODIZE	27922	yes	($20.00)
Edit	3432	ALLIED ELECTRONICS, INC. - OPTO 5VDC IN 3 TO 33VDC 3A,	27987	yes	($75.62)
Edit	3447	DIGI-KEY CORPORATION - IEC 320 EXT CORD 10FT	28026	yes	($24.54)
Edit	3482	ECO FINISHING COMPANY - ELECTROLESS NICKEL	28264	yes	($45.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**