2016141 Bell-Mark Printing Systems - Teleflex Pharmaceutical

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Bell-Mark Printing Systems - Teleflex Pharmaceutical 2016141.xlsm Workorders Folder

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Project Scope: This proposed system consists of two Multifeeder Technology feeding and transport systems to feed Tyvek products up to 500mm wide (19.64") with consistent repeat to be printed by a customer supplied and integrated Bell-Mark InteliJet TS and InteliJet HD Print systems at a rate of up to 40 meters per minute correlating to up to 60 per minute. A Multifeeder Technology MFT 550 IP3 Friction Feeder will gently separate your Tyvek products from an inclined stack of the feeder. The feeder will be equipped with No Tool Change Over Parts" to allow change overs between sizes to be performed in 5 minutes on average with a maximum 10 minutes by a trained operator without tools. These parts include side guides that fit over the top of the feed belts. A Heavy Duty Rear Support Assembly with three different support plates (change parts) to support the stack from the back as the products are fed. A Single Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to best grip the products as they are fed. Siko Counters will be used on the stripper wheel and discharge belt adjustments to allow for a repeatable set up. TUV will come to Multifeeder with provide a CE Declaration of Conformity certificate for the MFT 550 Friction Feeder and the VTC 2000-550 Vacuum Track Conveyor only. A custom CE system certificate is not required. As the products are fed, they will be transported individually through the 375mm (14.76") long discharge of the feeder. Left and Right Funnel Guides (with a set of short and long rods) will be used to register the products side to side as they are transferred onto a Multifeeder Technology VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm) configured with a 13" wide Silicon vacuum belt (center justified) with consistent repeat. An additional vacuum line will be added near the feeder to vacuum any particulates generated by the belts on the feeder head. The customer will plumb the vacuum exhaust outside the clean room. The MFT 550 Friction Feeder will be equipped with an Active Static Reduction bar to reduce static on the Tyvek products as they are fed. The feeder will be equipped with a Lexan cover with hinges and interlock switch over the discharge of the feeder. The Multifeeder MFT 550 Industrial Performance Friction Feeder is CE Compliant. This system will be class 100,000 compliant contingent upon a confirmation of project details. The feeder will be equipped with Card Line software consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the feeder to ensure that the trays are placed with consistent repeat regardless of the speed of the base machine. The system will have the ability to resume the count after a fault occurs. The operator will set the batch count on the Multifeeder system. If a fault occurs during the batch, (example double, product jam, or no product) the feeder will be signaled to stop and the transport will continue to run one half or full rotation to complete the printing of the sheets already on the transport and then will be signaled to stop. The operator will remove the bad product, and then will press "resume" and the feeder system will continue the count. The feeder and the conveyor will each be equipped with input output boards to allow the print system to signal the feeder and conveyor to stop if the print is not ready. Five E-Stop Buttons will be positioned along the conveyor to allow the operator to disconnect power to the motor drives, but will keep the feeder and conveyor controls active. The system will also be equipped with five stop conveyor buttons to allow the operator to stop the system when pressed. Next a customer supplied and integrated Bell-Mark InteliJet TS and InteliJet HD system will be straddle mounted over the conveyor to print on the sheets at a rate of up to 400mm per second. A customer supplied and integrated LED Dryer will be used to cure the ink. The completed products will be transferred onto a Catch Tray Plate with magnetic funnel side guides. An Active Static Reduction bar will be mounted over the top of the Catch Pan to reduce static on the products as they are transferred from the conveyor onto the Magnetic Catch Tray Pan where they will be stacked and accumulated. The system will operate on 230VAC Single Phase 50HZ (for the feeder and conveyor transport) and 400 VAC Three Phase (for the vacuum pump assembly). This proposal includes the following Spare Parts: Quantity Part Number Description Price (Each) 1 1189107 13 in 1 pc Belt 2000VTC $ 3,870.00 3 1099385 Stripper Wheel FDA 304620 W85D $ 182.00 5 1192460 Feed Belt ECG FDA NR 304606SDV $ 399.00 10 1179400 XED Disch Belt NBRFDA 204604 $ 105.00 1 9290500 Standard Spare Parts Kits $ 1,348.00 An additional discount corresponding to the value of the 13 in 1 Belt 2000 VTC will be included for an order placed on or before June 30th, 2016. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Options Available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and standard feeder installation.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	26534	9108452	1643-09495	FEEDER 550 XED IP3 JMTR STD CFG	Set Complete	17 Standard Production Build 1 Pre-Production 2 Shipping 4 Integration and Testing	24 hrs	1		$20,089.00	0.00	$20,089.00	1
Edit	26535	CUSTOM		NO TOOL CHANGEOVER PART KIT FOR FEEDER	Set Complete		0 hrs	2		$2,995.00	0.00	$5,990.00
Edit	26536	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	2 Standard Production Build	2 hrs	2		$910.00			1
Edit	26537	4300026		SIKO FEEDER ADJ	Set Complete	2 Standard Production Build	2 hrs	2		$736.00			5
Edit	26538	4598520		LEXAN COVER WITH HINGES AND INTERLOCK SWITCH OVER FEEDER DISCHARGE ONLY	Set Complete		0 hrs	2		$2,950.00	0.00	$5,900.00	0
Edit	26539	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	2 Standard Production Build	2 hrs	2		$439.00			18
Edit	26540	4291850		VACUUM CHAMBER IM-30 22MM SHAFT	Set Complete	2 Standard Production Build	2 hrs	2		$978.00	0.00	$1,956.00	4
Edit	26541	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	2		$1,747.00			5
Edit	26542	4300042		LEFT AND RIGHT FUNNEL SIDE GUIDE SET (WITH SHORT AND LONG RODS)	Set Complete	2 Standard Production Build	2 hrs	2		$795.00	0.00	$1,590.00	0
Edit	26543	9279800		CARDLINE SOFTWARE W/ENCODER	Set Complete	2 Standard Production Build 2 Electrical Technician 0 Integration and Testing	4 hrs	2		$3,419.00			0
Edit	26544	8130435		STATIC BAR W/MOUNT IP 550	Set Complete	4 Standard Production Build	4 hrs	4		$2,995.00			0
Edit	26545	9248057	1643-13777	VTC 2000 550 CLOSED 13" BELT	Set Complete	8 Integration and Testing 40 Standard Production Build 2 Pre-Production 2 Shipping	52 hrs	1		$32,095.00	0.00	$32,095.00	0
Edit	26546	8719600		2000 VTC VACUUM BLOWER BASE PACKAGE, 2.6 KW, 221 CFM, 6.3 IN-HG W/FITTINGS, FILTER, RELIEF VALVE	Set Complete	32 Integration and Testing	32 hrs	2		$4,275.00			0
Edit	26547	CUSTOM		STOP ON ERROR FOR FEEDER	Set Complete		0 hrs	2		$295.00	0.00	$590.00
Edit	26548	CUSTOM		SET OF FIVE E-STOP BUTTON AND FIVE STOP BUTTONS	Set Complete		0 hrs	2		$3,289.00	0.00	$6,578.00
Edit	26549	7034150		I/O BOARD KIT GEN3	Set Complete	8 Standard Production Build	8 hrs	4		$2,242.00			1
Edit	26550	4300041		MAGNETIC CATCH TRAY PLATE (WITH FUNNEL SIDE GUIDES FOR 635MM (25") LONG PRODUCT)	Set Complete	8 Standard Production Build	8 hrs	2		$3,875.00	0.00	$7,750.00	0
Edit	26551	CUSTOM		CE COMPLIANCE TESTING FOR VACUUM TRACK CONVEYOR	Set Complete		0 hrs	1		$19,987.00	0.00	$19,987.00
Edit	26552	CUSTOM		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$18,995.00	0.00	$18,995.00
Edit	26553	1189107		13 IN 1 PC BELT 2000 VTC	Set Complete		0 hrs	1		$3,870.00			1
Edit	26554	1099385		STRIPPER WHEEL FDA 304620 W85D	Set Complete		0 hrs	3		$182.00			24
Edit	26555	1192460		FEED BELT ECG FDA NR 304606SDV	Set Complete		0 hrs	5		$399.00			20
Edit	26556	1179400		XED DISCH BELT NBRFDA 204604	Set Complete		0 hrs	10		$105.00			43
Edit	26557	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	27560	9108452	1643-09496	FEEDER 550 XED IP3 JMTR STD CFG	Set Complete	17 Standard Production Build 1 Pre-Production 2 Shipping 4 Integration and Testing	24 hrs	1		$20,089.00	0.00	$20,089.00	1
Edit	27561	9248057	1643-13778	VTC 2000 550 CLOSED 13" BELT	Set Complete	2 Pre-Production 2 Shipping 40 Standard Production Build 8 Integration and Testing	52 hrs	1		$32,095.00	0.00	$32,095.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	60	60	9.5	50.5	721	8/10/2016	Tyler Pripps	Parallel
Edit	Electrical Eng.	155	155	-15.25	170.25	722
Edit	Software Eng.	0	0	0	0	723
Edit	Integration	120	120	-54	174	724
Edit	Machine Shop	0	0	-18.5	18.5	725
Edit	Management	0	0	0	0	726
Edit	Additional Production	0	0	-241	241	727

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3053	HALLOCK COMPANY, INC. - 5412ES BOXCAD EXM CUST ENCL 16X16X6, 5412ES BOXCAD EXM CUST INNER PNL 16X16	26222		($707.42)
Edit	3054	WERNER ELECTRIC SUPPLY - EATON DISC UL98 30A NON FUSED, EATON DISC HNDL RED/YEL, EATON DISC SHAFT 150MM, EATON DISC SHAFT GUIDE,	26228	yes	($108.90)
Edit	3074	HALLOCK COMPANY, INC. - EATON MINI BREAK 2 POLE 10A, EATON MINI BREAK 3 POLE 20A	26348	yes	($293.89)
Edit	3097	HALLOCK COMPANY, INC. - 3 COND RL MTD TERM BLK, TOPJOB S END PLATE ORANGE, TOPJOB COMB JUMPER 2WAY,	26448	yes	($49.20)
Edit	3110	SEALCON - COMP FTG 1/2 NPT 2 HOLE	26507		($16.80)
Edit	3113	WERNER ELECTRIC SUPPLY - EATON DISC UL98 30A, EATON DISC HANELE RED/YEL, EATON DISC SHAFT 150MM, EATON DISC SHAFT GUIDE	26518	yes	($108.90)
Edit	3116	DIGI-KEY CORPORATION - PWR CORD 12'CEE7/7,	26520	yes	($279.40)
Edit	3117	AUTOMATION DIRECT - 74MM 1 HOLE GREY PB ENCLOSURE,	26524	yes	($75.00)
Edit	3136	HALLOCK COMPANY, INC. - EATON BREAKER 20A 3 POLE, EATON BREAKER 10 A SNG POLE	26605	yes	($182.55)
Edit	3137	WERNER ELECTRIC SUPPLY - SOWA 12AWG 5 COND CBL	26606		($42.13)
Edit	3175	AUTOMATION DIRECT - PB ENCLOSURE 74MM 1 HOLE GRAY,	26748	yes	($37.50)
Edit	3176	INTERPOWER CORPORATION - 32/30A 6HOUR PLUG RED 4P	26749		($77.68)
Edit	3186	MIDWEST CRATING - 128" L X 44" W X 56" H ID,	26806	yes	($800.00)
Edit	3188	AUTOMATION DIRECT - 74MM 1 HOLE GREY PB ENCL,	26807		($22.50)
Edit	3190	AIR ENGINEERING & SUPPLY - ERECTOR EXT BAR 1 X 1-3 ADJ OPEN,	26810	yes	($39.72)
Edit	3200	IEC 320 RECEPT SAFETY LOCKOUT KDD320	none		($46.62)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**