2016174 Mastertag

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Mastertag 2016174-2.xlsm Workorders Folder

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Project Scope: This budgetary proposal consists of a Multifeeder Technology feeding and labeling system to feed batches of tags up to 500mm (19.64") wide into the flighted in feed of an existing string tying machine. We have included a Labelexpo show discount valid for an order placed on or before September 16th, 2016. A Multifeeder Technology MFT 550 IP3 Friction Feeder will gently separate your tags from a vertical stack of the in feed hopper of the feeder. A Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products as they are fed. As the products are fed, they will be transported individually onto the 450mm wide 600mm (35.43") long sectional vacuum discharge of the feeder. A Multifeeder Technology Impresso High Speed Labeling machine will be mounted over the vacuum discharge to apply labels onto the tags as they travel on the vacuum discharge of the feeder. A Roll of labels is loaded on the unwind, which gently unwinds the roll of labels with to stage them to be applied. The labeler is equipped with a brushless servo motor and with computer control to supervise the labels as they travel through the labeling machine. The Labeler will be signaled to apply a label onto the tags traveling below by a Photo Optic Start Sensor Assembly. The system will be mounted onto a Heavy Duty Stand on Rollers. The Impresso will be configured with Continuous Motion Accutipping consisting of an encoder with wheel mounted machine to monitor the speed of machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the labeler to ensure that the label is placed accurately regardless of the speed of the base machine. Two Static Reduction bars will be mounted over the feeder discharge. The first static bar will be positioned before the labeler and the second static bar will be positioned near the drop gate mechanism to reduce static on the products as they travel on the transport. The products will be transferred one at a time into a Dual Stage Drop Gate mechanism where they will be stacked and accumulated in stacks of 10 to 50. The feeder and dual drop gate system (for sizes up to 6" x 4" only) will be signaled to drop a completed stack into the flighted in feed of the existing system by a Photo Optic Start Sensor Assembly. Once the drop gate releases a completed stack, it will return to its closed position and will signal the feeder to replenish the drop gate with a new stack. Job 1:A plow fold assembly with hold down belt assembly will be included to plow fold products closed (only approved samples by Multifeeder can be plow folded). Job 2:Straub Tape Applicator signal to apply tape by a Photo Optic Start Sensor will be included (only approved samples by Multifeeder can have tape applied). Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. This proposal assumes that the customer will install and integrate the feeding, labeling, and batching system with the existing system. As an option Multifeeder can provide installation and integration services as an option. Options available: An optional Electronic Interface Box can be used to signal your host conveyor system to stop if the feeder runs empty or has a fault. Other options include a Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder installation.
Notes: Representative commission is 15% of commissionable items (excluding vacuum pump, blower, Static, Dual Drop gate, Straub, system drawing, FAT, and Integration) minus half of discount ($ ) = $ 116,682.13 - $ 1,747.00 - $ 4,420.00 – $ 5,990.00 – $ 14,781.00 – $ 10,987.00 – $ 9,995.00 = 68,762.13 $ 68,762.13 x .15 = $ 10,314.32 - $ 1,761.50 (half of discount) = $ 8,552.82 6/29: Ship today 6/22: Three remaining punch list items from FAT. Brian working on it. Sent them an updated punch list item yesterday and video proof of completed items. Finish items by 6/23 with video proof to client. Vic working on guarding. Need signed FAT document from client. 6/15: Onsite for FAT today. Made it through 3 of the 5 (approved) as of 10:30am. Minor punch list 6/8: Wrapping up taping today and moving to PV. Clay has requested additional samples for all 4 operations from client. Waiting on client input. 6/1: Brian working on labeling to be done today and then taping to be done by tomorrow. Need cleanup 5/25: Brian on full time until completed. Heat gun not helping so far. 5/18: All internal parts have cleared the shop. Frame side plates for DD are due in 5/18. Issue with exit nose roller of vacuum discharge is being reworked in shop. Vac discharge will be reassembled to continue Int. work until complete. Labeler should be back to Integration Wednesday next week. DD should be back to Integration by Friday 5/26. Production will need discharge back from Int. on Wed. end of day. 5/11: Schedule being reworked and communicated to client. 6/6 for parts (driven discharge). Driven discharge and labeler need attention. 5/4: Remaining outstanding parts to rework discharge are due no later than 5/18. Will be new guarding, etc. (going through design) 4/20: Meeting afternoon of 4/20 to finalize details and answer questions "4/13: Back in Integration. Belts went back to Hose Conveyors. Waiting for parts from shop to be completed to go to plating. Expected 4/24. 4/6: Moved to integration. Waiting on parts. Need to get labeler back from Larkin. Taper and samples are here. Not waiting on anything from customer. 3/30: Date pushed back one week for parts (drop gate 4/26). Communicated to customer. Getting a start on production 3/29: Dates updated with new procurement lead times for drop tray parts 3/23: Still ordering parts. 4/26 latest date so far. Schedule a separate meeting to discuss 3/16: Got taping sample in yesterday. All FAT samples in. FAT document sent for approval, waiting for response back. 3/9: Kick off/review 3/10. Should be able to order remaining pieces after that. 3/2: Tomas has revisions to make. Should be done tomorrow (3/3) Long lead time items on order. Need WO updated and final review to order final parts. 2/23: ME review next Wed. FAT samples coming by mid-next week. 2/16: ME workng on folding. Some parts on order per last week meeting. Stand included. Schedule sent to client. 2/9: Taping samples coming. Will determine if tapping is possible once samples are in hand. FAT document being created. Preliminary parts list has been released to procurement. List needs to be clairified with Mark B. to get ordering underway. 2/2 - Drawings are waiting for final signoff from the client - anticipated by today or tomorrow (Jason). Then back to ME for drawings. FAT Document is being written now. All samples are identified except Tapping sample. Mark traveling to MasterTag 2/7 - 2/9. Should have sample identified during this trip. MFT can tape our card if needed (cardstock). RL Stand can be ordered. 1/26 - Need drawings from ME by tomorrow at noon at the latest. 1/19: Engineering assessing; MFT driven changeorder currently being drawn/drafted. The FAT 1 sample that needs to be taped (@ an angle) is challenging for MFT Engineering. Need to assess. MFT engineering will have layout for 2 samples by 1/26. (transfering, labeling=high risk) 1/12: Jason presented a verbal new design proposal to Jon this week. Waiting on Jon to state next steps. MFT doesn't want to create a new layout drawing UNTIL Jason provides a verbal. Then a new timeline needs to be created. 1/5: Team to review Jason's email today & get back to Jason. 12/29: Micah evaluated most of the samples; MFT to determine next steps. Jason to set up mtg w/ Peter, Jeremy today. Split samples into 2 phases: Phase 1 with existing quotation/PO, Phase 2: is to create a change-order to accomodate for new sizes. 12/15: Need to test select received samples; test w/ 5 min. only per sample ""sniff test"". MFT engineering mtg create plan on 12/23. 12/8: MFT received new samples this week. Bryon to hold internal engineer mtg on 12/9 to review samples & spreadsheet. 12/1 - On hold 11/17: ON HOLD. Many email, v-mail follow-ups. Dawn/Bryon will attempt to call CEO, Rick Hughes, again. (Jon went dark) 11/3: ON HOLD. Waiting on engineering samples, Jon's drawing (What are we doing with each sample? - e.g. folding, label applied to what). MFT needs samples & drawing to work on design (per telecom 10/28). Bryon & Mark N. to follow-up on ETA of samples, drawing. - call after this mtg. 10/27 : Conference call scheduled for 10/28 10/20: Bryon last communicated ""1/13"". In ME; they created layouts. Now working on design. Mark N. to work on FAT doc. 10/13: Bumped back to ME for actual design; need to figure out plows & tape applicator. 10/6: Sent drawing out for approval today; waiting on customer. Do we need to have 3 FATs? Send box of parts? (Neal inquiry). All testing conducted @ MFT. FAT to schedule in Jan. 9/29: Impresso labeler. Bryon created WO today. Down payment ck issued 9/27 "
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	27022	9108651	1713-09579	FEEDER 550 ED HCP3 J MTR STD CFG	Set Complete	20 Standard Production Build 4 Integration and Testing	24 hrs	1		$21,823.00	0.00	$21,823.00	0
Edit	27023	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	27024	4291850		VACUUM CHAMBER IM-30 22MM SHAFT	Set Complete	1 Standard Production Build	1 hrs	1		$978.00	0.00	$978.00	4
Edit	27025	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,747.00			5
Edit	27026	8130495		STATIC BAR W MOUNT HCP 550	Set Complete	2 Standard Production Build	2 hrs	2		$2,995.00			0
Edit	27027	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,140.00			0
Edit	27028	CUSTOM		VACUUM DISCHARGE SECTIONAL 450MM WIDE 600MM LONG	Set Complete		0 hrs	1		$5,745.00	0.00	$5,745.00
Edit	27029	8719602		REG BLOWER 1.5 KW	Set Complete	10 Standard Production Build	10 hrs	1		$4,420.00			0
Edit	27030	9427650		IMPRESSO LABELER ASSY	Set Complete	22 Standard Production Build	22 hrs	1		$20,325.00	0.00	$20,325.00	0
Edit	27031	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$5,345.00			1
Edit	27032	7164000		SENS FIBER SEIKF1 IR BF RA-RS	Set Complete	2 Standard Production Build	2 hrs	2		$687.00	0.00	$1,374.00	0
Edit	27033	9225680		CATCH TRAY 450 7"-4" DROP	Set Complete		0 hrs	1		$14,781.00	0.00	$14,781.00	0
Edit	27034	4603500		FEEDER LABELER MOUNT RLC	Set Complete	3 Standard Production Build 2 Integration and Testing	5 hrs	1		$3,985.00			0
Edit	27035	CUSTOM		MFT CONTROLLER	Set Complete	0 Electrical Engineering	0 hrs	1		$3,312.00	0.00	$3,312.00
Edit	27036	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$687.00			0
Edit	27037	CUSTOM		STRAUB TAPE APPLICATOR	Set Complete		0 hrs	1		$10,987.00	0.00	$10,987.00
Edit	27038	CUSTOM		CONVEYOR WHEEL TRACK 550	Set Complete		0 hrs	1		$1,898.00	0.00	$1,898.00
Edit	27039	CUSTOM		OVERHEAD FOLDING ASSY R TO L	Set Complete		0 hrs	1		$3,205.00	0.00	$3,205.00
Edit	27040	CUSTOM		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$9,995.00	0.00	$9,995.00
Edit	27041	CUSTOM		STRAUB TAPE APPLICATOR OR OVERHEAD FOLDING ASS''Y MOUNT	Set Complete		0 hrs	1		$1,029.00	0.00	$1,029.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	120	230	-97	327	952	9/29/2016	Tomas Icenogle	Sequential	redesign layout for driven discharge instead of feeder discharge and single drop instead of double-MFT\peternordling updated (210 hrs)-MFT\peternordling added hours for changing from RH to LH (230 hrs)-MFT\peternordling
Edit	Electrical Eng.	80	40	18.75	21.25	953			Sequential	Reduce hrs since little custom work left (40 hrs)-MFT\GregCabak
Edit	Software Eng.	0	0	0	0	954
Edit	Integration	120	200	-133.25	333.25	955			Sequential	add hours to match actual (200 hrs)-MFT\peternordling
Edit	Machine Shop	0	0	-17	17	956
Edit	Management	0	0	0	0	957
Edit	Additional Production	0	29	-75.75	104.75	958			Sequential	additional hours (29 hrs)-MFT\peternordling

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3248	ECO FINISHING COMPANY - ELECTROLESS NICKEL	27163	yes	($45.00)
Edit	3256	STRAUB DESIGN - TAPE APPLICATOR LH, HD PIVOT MOUNT	27244		($5,070.00)
Edit	3262	MILLWRIGHT SERVICE - RAILS 24" EA., STUDS FOR RAILS, 20" CROSS BAR, OFFSET H BLOCKS, HOLD DOWN DRIVE ASSEMBLY, PLOW ASSEMBLY, TEE BOLTS	27255		($774.95)
Edit	3280	ECO FINISHING COMPANY - ELECTROLESS NICKEL	27360	yes	($30.00)
Edit	3281	ECO FINISHING COMPANY - BLACK ANODIZE	27361	yes	($26.66)
Edit	3294	MILLWRIGHT SERVICE - 20" BAR FULLY PLATED, OFFSET H BLOCK, TEE BOLTS, 15" ALUM HOLDOWN	27400		($137.12)
Edit	3377	ECO FINISHING COMPANY - ELECTROLESS NICKEL	27766	yes	($30.00)
Edit	3408	AUTOMATION DIRECT - CONTACTOR 9A 3 NO 24VDC,	27874	yes	($17.00)
Edit	3426	MIDWEST CRATING - 90"L X 68"W X 73"H INSIDE DIMS	27949	yes	($296.00)


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