2016158 Systech

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Demo Equipment

R&D Project

Include in A3 Report

Project Scope: The proposed system consists of a Multifeeder Technology MFT 550 IP3 XLD Industrial Performance friction TRACK and TRACE (verification, and reject) system. A Multifeeder Technology MFT 550 IP3 XLD Industrial Performance Friction Feeder will gently separate your carton blanks up to 500mm (19.64") wide from an inclined stack in the in magazine of the feeder. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to best grip the products as they are fed. As the cartons are fed they will be transported through the 600mm (23.64") long discharge of the feeder where they will be held in position by top and bottom drive belts. Left and Right discharge Side Guides will be used to register the product side to side as it travels on the discharge of the feeder. The products will next be printed by a Video Jet Wolke OEM version print system. The printed products will then pass by a Standard High Resolution Black and White Camera system where the carton blanks will be inspected. The Wolke ink jet system and the camera system with be free issued to Multifeeder by Systech. The mounting and testing of the ink jet system and the camera system will be completed by Multifeeder. If the product does not pass inspection, it will be rejected by the reject assembly. The reject assembly will have a reject confirmation sensor to confirm the reject product was rejected. The rejected product will be contained in a lock box. The MFT IP3 550 XLD and Vision System will provide a closed loop verification control process by requiring the feeder receive a "good" read back on before the feeder reaches the end of the product. If the data that is scanned is correct, the carton blank will exit the discharge of the feeder and be transferred into the pinch point of a Pressure Roller Assembly on a SC 2000-550 (2000mm x 550mm) Shingling Conveyor for further processing. The system will be mounted onto a HDSR 1000-550 Heavy Duty Stand on Rollers for height adjustment and mobility. Multifeeder's Engineering team will create a system drawing for customer approval. System integration and testing includes mounting and configuring the Wolke Print system as well as the camera system with the feeder system. The feeder system will be tested with the samples specified in the sample table. A Factory Acceptance Test will be performed at Multifeeder to verify system performance before shipment. Options available: Other options include a Spare Parts Kit, A Low Product Detect Sensor Assembly, and Standard Feeder installation.
Notes: Please cancel work order 2016138 for a MFT 350 IP3 System and apply funds toward this new work order.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	26805	9109237	1639-13770	550 IP3 XLD TRACK AND TRACE SYSTEM	Set Complete	6 Integration and Testing 28 Standard Production Build	34 hrs	1		$35,395.00	0.00	$35,395.00	0
Edit	26807	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	26808	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	2		$978.00			8
Edit	26809	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,747.00			5
Edit	26810	9160600	1030-02979	HDSR 1000 550	Set Complete	2 Standard Production Build	2 hrs	1		$2,670.00	0.00	$2,670.00	1
Edit	26811			CAMERA MOUNT	Set Complete		0 hrs	1		$1,995.00
Edit	26812	4301800		CONVEYOR MNT 550 ADJ PRESSURE ROLLER FREE ROLLING WHEEL	Set Complete	3 Standard Production Build 1 Integration and Testing	4 hrs	1		$2,586.00			0
Edit	26813	9212700	1639-13770	SC 2000 550 RR STD CONFIG	Set Complete	16 Standard Production Build	16 hrs	1		$6,094.00	0.00	$6,094.00	1
Edit	26814			ADDITIONAL PRODUCT SIZE SETUP FEES (FIVE ADDITIONAL)	Set Complete		0 hrs	1		$2,375.00
Edit	26815			ONE DAY OF ONSITE SUPPORT (TRAVEL AND LIVING EXPENSES BILLED SEPARATELY)	Set Complete		0 hrs	1		$995.00
Edit	26816			SYSTEM DRAWING, FAT, AND INTEGRATION (INK JET AND CAMERA SYSTEM INCLUDED)	Set Complete		0 hrs	1		$5,037.60

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	60	60	60	0	847	8/19/2016	Jonathan Buesing	Sequential
Edit	Electrical Eng.	25	25	4.5	20.5	848
Edit	Software Eng.	0	0	0	0	849
Edit	Integration	80	80	17.5	62.5	850
Edit	Machine Shop	0	0	-0.75	0.75	851
Edit	Management	0	0	0	0	852
Edit	Additional Production	0	0	-50.75	50.75	853

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	3067	ECO FINISHING COMPANY - ELECTROLESS NICKLE,	26330	yes	($22.50)
Edit	3091	MIDWEST CRATING - 84"L X 44"W, 90"L X 36"W	26445	yes	($227.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**