2016014 Baxter Healthcare

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Demo Equipment

R&D Project

Include in A3 Report

Project Scope: The proposed system consists of an MFT 350 IP XED Industrial Performance “IP” Series Friction Feeder system to feed paper sheets. The feeder will be signaled to feed by a Photo Optic Start Sensor Assembly mounted in the catch tray to detect when an operator has removed the batch. A barcode verification system will be used to verify the bar code on the leaflets as they are fed. If a barcode does not match a pre-entered code the system will reject the leaflet into a lockable collection bin and if three consecutive rejects occur the system will lock out. If a different code is detected than the one that is pre-entered into the system the system will stop on error and lock out. The Inspection Wizard will ensure the good product count matches the count entered by the operator. During a batch if a product is rejected the system will produce another product to replace the rejected product. The grease and lubricants used in the build will be FDA grade. Factory acceptance test at Multifeeder Technology is required prior to shipment. The equipment adheres to the following safety standards ISO 12100 and EN 953. Optional items: Full System Guarding to meet the OSHA guarding specs listed in Baxters specifications, HDSR 1000-250 Stand on Rollers for mobility, vacuum track assembly consisting of a feed belt with holes and a vacuum chamber to allow the feeder to better grip the product, Low Product Sensor Assembly, a spare parts kit, E-Stop Mushroom Button to stop the feeder.
Notes: FDA bearings ETA 3/9 FDA belts ETA 3/25
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	24447	9109229	1608-09376	350 IP3 XLD TRACK AND TRACE SYS	Set Complete	6 Integration and Testing 28 Standard Production Build	34 hrs	1		$25,874.00			0
Edit	24448	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	2 Standard Production Build	2 hrs	2		$439.00			18
Edit	24449	7171000		SENS RETRO ML17 0-3.5M ADJ	Set Complete	2 Standard Production Build	2 hrs	2		$687.00			8
Edit	24450	5305900		MICRON SCANNER MS-9 SYSTEM	Set Complete	0 Electrical Engineering 20 Electrical Technician	20 hrs	2		$8,855.00			0
Edit	24451			KEYED OPERATOR LOCK OUT ON ERROR	Set Complete		0 hrs	2		$592.00
Edit	24452			KEYED LOCKOUT FUNCTION FOR BAD READ - REQUIRED TO SEPARATE BAD CODE FROM NO READ	Set Complete		0 hrs	2		$995.00
Edit	24453	9275300		REMOTE KEYPAD - 2 M CORD	Set Complete	2 Standard Production Build	2 hrs	2		$2,354.00			3
Edit	24454			INSPECTION WIZARD KEY	Set Complete		0 hrs	2		$2,955.00
Edit	24455	9160000	0943-02882	HDSR 1000 CS	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$2,135.00			4
Edit	24456	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	2 Standard Production Build	2 hrs	2		$910.00			1
Edit	24457			PACKAGING/HANDLING AND SHIPPING CHARGES (STANDARD FREIGHT)	Set Complete		0 hrs	1		$895.00
Edit	24458			(1) DAY INSTALLATION AND TRAINING INCLUDING EXPENSES AT BAXTER IN MS	Set Complete		0 hrs	1		$3,000.00
Edit	24459			ADDITIONAL DOCUMENTATION	Set Complete		0 hrs	1		$3,995.00
Edit	24460			POWER LOCK OUT	Set Complete		0 hrs	2		$125.00
Edit	24461			E-STOP MUSHROOM BUTTON	Set Complete		0 hrs	2		$165.00
Edit	24462	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	2 Standard Production Build	2 hrs	2		$608.00			0
Edit	24463	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	24672	9160000	1434-13482	HDSR 1000 CS	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$2,135.00			4
Edit	24673	9109229	1608-09377	350 IP3 XLD TRACK & TRACE SYS	Set Complete	6 Integration and Testing 28 Standard Production Build	34 hrs	1		$25,874.00			0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	60	57.5	2.5	385
Edit	Electrical Eng.	50	-44.25	94.25	386
Edit	Software Eng.	0	0	0	387
Edit	Integration	120	20.5	99.5	388
Edit	Machine Shop	0	-34.25	34.25	389
Edit	Management	0	0	0	390
Edit	Additional Production	8	-35.75	43.75	391

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2766	IGUS, INC. - RAIL DUAL LINEAR, RAIL DUAL LINEAR,	24527	yes	($325.30)
Edit	2765	MISUMI USA, INC. - ROD WITH SCALE,	24528	yes	($400.20)
Edit	2789	MCMASTER-CARR - 22MM BLK PLATE, 22MM BLK PLATE, 22MM BLK PLATE,	24763	yes	($45.00)
Edit	2788	AUTOMATION DIRECT - PB ENC 22MM 4 HOLE GRAY,	24765	yes	($27.00)
Edit	2791	ALLIED ELECTRONICS, INC. - BUZZER MED 5-24VAC,	24769	yes	($32.30)
Edit	2792	POWER/MATION DIVISION INC - IDEC TW KEY SWITCH 1NC	24770		($59.44)
Edit	2815	POWER/MATION DIVISION INC - IDEC 24V DUAL COIL RELAY, IDEC RY2KS RELAY SOCKET	24983	yes	($70.98)
Edit	2825	POWER/MATION DIVISION INC - IDEC 24V DUAL RELAY, IDEC RELAY SOCKET,	25045	yes	($47.32)
Edit	2854	MIDWEST CRATING - 84" L X 72" W X 60" H ID	25143	yes	($254.00)
Edit	2862	ECO FINISHING COMPANY - ELETROLESS NICKEL 0.2-0.4/1000"	25180		($90.00)
Edit	2871	MCMASTER-CARR - 3/4" SS STRIP X 10' LG,	25218	yes	($38.51)
Edit	2959	POWER/MATION DIVISION INC - IDEC 24V DUAL COIL RELAY,	25743	yes	($20.28)
Edit	2790	ACCUFORM - SAFETY LOCKOUT	none		($46.62)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**