2015196 Bell-Mark Coding and Printing Solutions

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Project Scope: The system consists of a Multifeeder Technology feeding and transport system to feed Tyvek pouches with plastic bottoms up to 300mm wide (11.86") with consistent repeat to be printed by a customer supplied and integrated Bell-Mark thermal transfer print system at a rate of up to 60 per minute. This proposal includes the guarding that you have requested. A Multifeeder Technology MFT 350 Friction Feeder will be mounted onto a HDSR 1000-350 Heavy Duty Stand on Rollers and will gently separate your Tyvek pouches from an inclined stack of the feeder. A Heavy Duty Rear Support Assembly will be used to support the stack from the rear as the products are fed. A Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to best grip the pouches as they are fed. As the products are fed, they will be transported individually through the 375mm (14.86") long discharge of the feeder and will be transferred onto a Multifeeder Technology Vacuum Track Conveyor (350mm x 1000mm) configured with a 12.4" wide vacuum belt with consistent repeat. A customer supplied and integrated Bell-Mark thermal transfer printer will be straddle mounted over the vacuum conveyor to print lot, expiration date, and barcodes on the sheets at a rate of up to 60 per minute. The vacuum conveyor will be mounted onto an adjustable frame attached to the HDSR 1000-350 Stand on Rollers of the feeder. A set of idler rollers will be mounted at the end of the conveyor to transfer the pouches from the conveyor onto a magnetic catch tray plate where they will be stacked and accumulated for further processing. If the feeder runs empty or has a fault the transport will be signaled to stop. Two E-stop Buttons (remove power from drives only not controls) and two Conveyor Stop System buttons will be positioned along the vacuum conveyor to allow the operator to stop the system as needed. System Guarding: Requirements: • Enclosure shall be constructed of ½ inch thick Lexan with supporting structure capable of supporting the weight. • All printing system pinch points shall be within the enclosure • The outfeed bin shall be outside the enclosure • As many enclosure panels as possible shall be hinged doors, each with an electrical safety interlock • The electrical safety interlock system shall consist of non-locking guard switches. • Door(s) for accessing (loading) the infeed product handling tray/bin must be closed to enable machine start/run. Provisions shall be made to mount a Bayer PC including: • A CPU mount/tray such that all controls and ports are accessible outside the enclosure or via a door. Door shall be safety interlocked if CPU mount is in proximity to moving parts of the system. • An ergonometric, height adjustable mount for a flat panel monitor, keyboard tray and adjacent mouse pad Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. This proposal assumes that the customer will install and integrate print system with the feeder. Multifeeder can provide installation and integration services at our standard rates. Options Available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and standard feeder installation. This proposal assumes that the customer will install and integrate print system with the feeder. Multifeeder can provide installation and integration services at our standard rates.
Notes: A lot of back and forth about the customer approving the drawing (belts and guarding). 1/20/16: Mark sent revised quote with FDA belts, waiting on customer response. 1/22/16: Customer sent revised PO for FDA belts and stripper wheels
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	24219	9109803	1608-09381	FEEDER 350 IP3 DCC XED STD CFG	Set Complete	8 Standard Production Build	8 hrs	1		$16,879.00			0
Edit	24220	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	24221	9279300		BACKER REPEAT MODE W/ENCODER	Set Complete	1 Standard Production Build 2 Integration and Testing	3 hrs	1		$3,205.00			0
Edit	24222	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	1 Standard Production Build	1 hrs	1		$910.00			1
Edit	24223	9160000	1531-13583	HDSR 1000 250-350	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$2,135.00			4
Edit	24224	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	1		$978.00			8
Edit	24225	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,747.00			5
Edit	24226	8719602		REG BLOWER 1.5 KW	Set Complete	10 Standard Production Build	10 hrs	1		$3,071.00			0
Edit	24227	4607625		DD 450D 350 SLD VAC CNTR	Set Complete		0 hrs	1		$15,995.00			0
Edit	24228	4382360		GUARDING AS PER SPECIFICATION LISTED ABOVE	Set Complete		0 hrs	1		$17,479.00			0
Edit	24229	7034150		I/O BOARD KIT GEN3	Set Complete	4 Standard Production Build	4 hrs	2		$2,242.00			1
Edit	24230	4687536		CATCH TRAY MAGNETIC HCP 350	Set Complete	1 Standard Production Build	1 hrs	1		$1,848.00			0
Edit	24231			FRAME TO MOUNT VACUUM CONVEYOR TO STAND	Set Complete		0 hrs	1		$2,995.00
Edit	24232			E-STOP BUTTONS AND STOP BUTTONS	Set Complete		0 hrs	1		$1,995.00
Edit	24233	4101300		CONVEYOR WHEEL TRACK 350	Set Complete	2 Standard Production Build	2 hrs	1		$1,533.00			0
Edit	24234			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$6,475.00
Edit	24235	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	24558			UPCHARGE FOR FDA BELTS	Set Complete		0 hrs	1		$500.00
Edit	24618			CUSTOM BELT; 3" GAP WITHOUT HOLES	Set Complete		0 hrs	1		$393.50
Edit	25600			HINGES AND OPENING UPGRADE	Set Complete		0 hrs	1		$997.50
Edit	25601	7240000		STATIC BAR ASSY IQ EASY 250	Set Complete		0 hrs	1		$2,086.50			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2741	METAL SUPERMARKETS - ALUM BAR 6061 .500" X 2.5" X12' LG	24392	yes	($56.00)
Edit	2746	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	24451	yes	($40.00)
Edit	2749	POWER/MATION DIVISION INC - E STOP 29MM SOLDER IP65,	24456	yes	($40.86)
Edit	2748	AUTOMATION DIRECT - PB ENC 22MM 1 HOLE, PB ENC 22MM 2 HOLE	24457		($24.00)
Edit	2751	MCMASTER-CARR - LEGEND PLATE BLACK, LEGEND PLATE BLACK, LEGEND PLATE BLACK,	24462	yes	($30.00)
Edit	2753	ECO FINISHING COMPANY - BLACK HARD ANODIZE	24469	yes	($47.50)
Edit	2763	MCMASTER-CARR - LEGEND PLATE BLACK	24522		($7.50)
Edit	2793	MCMASTER-CARR - M6 X 8 X 40 SHSS	24776		($13.76)
Edit	2821	MIDWEST CRATING - 100" L X 52" W X 66" ID,	25014	yes	($231.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**