2015121 Rusco Packaging, Inc.

Back to the Intranet

Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Rusco Packaging, Inc. 2015121.xlsm Workorders Folder

Project#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

*Market Segment:

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Quote#:

Quote Date:

Video#:

Ship Via:

ME Review:

EE Review:

Build By:

Pymt Recvd:

NDA:

Order Rev.:

Requested Ship:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Open in Explorer

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

Project Scope: An MFT IP 350XLD Industrial Performance Friction Feeder to separate and feed your products from a stack in the in feed hopper of the feeder. The feeder will be equipped with an Automatic Product Loader for increased loading capacity. Once a lug is detected with the start sensor the feeder will be signaled to feed a single product into your existing lugged conveyor. As the product is transported through the discharge of the feeder the top surface of the product will be printed by an ink jet system specified and supplied by Rusco. Prior to the product exiting the discharge of the feeder a Camera Inspection system will read the print to verify that is is correct. If the print is not correct the product will be rejected. The system will mount onto a HDSR 1000-350 Stand on Rollers. The PC/PLC Controller with Data-File Management will send the data from a user uploaded data-file to the printer and process the OCR from the vision system. Optional items: Continuous Accutipping Controller with encoder feedback to follow the speed of your existing lugged conveyor. FAT is mandatory before shipping.
Notes: 7/27/15: Kick off on 7/28 7/28/15: We are waiting on print from them, we can then have a conference call and finish work order 7/30/15: Jim had meeting with customer, want a very unrealistic 3 week turnaround 8/5/15: Kick-off meeting to be held on 8/5 8/5/15: Jim and Greg C to call conf. call to clarify EE questions. 8/5/15: Customer clarified they want 90 degree APL 8/5/15: Folder in ME's hands for review 8/5/15: FAT is mandatory before shipping 8/6/15: Project is in ME 8/13/15: ME to start on 8/14, estimated completion of 8/21 8/20/15: ME completion has slipped, starting now 8/24 8/26/15: ME to be completed by 8/31 Mike from Rusco called to ask Nick: Q: Why is the printer printing black bars A: This is the purge print. The initial pages to purge is set to 3. Q: Why is the printer printing RECORD1LINE1ABCDEFG..... A: The printer must be printing from the test database we modified for our internal testing purposes. 1/20/16 Mike from Rusco called to ask Nick: Q: What is the sensor in the feeder magazine for? A: It monitors the level of product in the magazine and tells the APL when to run to load more products. Q: What is the feeder ADV product sensor? A: It is the sensor at the nose of the discharge that detects when a product is present. It is connected to the feeder and the PLC. Q: What is the lug sensor for? A: It detects lugs on the infeed conveyer that this system is supposed to be mounted over. Q: What is this Banner sensor for? A: It came with the printer but it would not work for this application so we replaced it with another sensor Q: What triggers the camera inspection? A: The PLC triggers the camera when it sees that the feeder adv product sensor is triggered and triggers the camera. Q: Why doesn't the camera trigger when I trigger the sensor? A: The PLC wont trigger the camera when the system is not running. Q: What are the system modes for? A: Auto is the normal run mode, Single will feed single books, Step mode only does one step at a time and is only for diagnostic purposes, and manual mode is for testing only. Q: Why wont the system run any books? A: When in auto mode the system will run books down to the nose of the discharge then wait for the lug sensor to be triggered before it feeds a book. Q: How do we change the location of the Cognex OCR text boxes since we changed the location of the print? Should we change it in software? A: You could change it in the software but if you only changed the distance from when the sensor is triggered to where the printer prints you can also slide the camera mount up or down stream. NOTE: Mike told me that they had changed the aperture, focus and height of the camera. Changes like this are very likely to negatively impact the reliability of the inspection system. 1/21/16 Mike called to ask why the vision system was not identifying certain characters. It turns out they had to modify the cognex job since they moved camera and the characters had not been taught yet. 1/22/16 Mike called to ask how to add delay to the lug sensor so they feeder would start feeding a set time after the sensor was triggered, there is no way to add delay to the sensor. The sensor must be moved up and down stream. Mike also expressed concern that the feeder was feeding at varying speeds and affecting the print placement. I advised him to verify that the run and jog speeds were set to the same number and that the printer has an encoder tracking belt speed so the feeder would not affect the print placement unless the next product to be printed was stopped after it already triggered the print sensor. Mike as having trouble with the vision system not segmenting lines that only contain a PO box. I made some suggestions that did not work and advised him to send me the job file and the image from the camera that he is having trouble with.
Work Done:

Representative:
Rep Commission(%):
Tax Exempt(Y/N):
If exempt attach certificate of exemption:
Tax ID:
Custom Brokers Name:
Custom Brokers Phone:
Std Terms (55%,35%,10%):
Non Std Terms:

Section Refreshing.....

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	23332	9110003	1542-09312	FEEDER 350 IP3 DCC SLD STD CFG	Set Complete	15 Standard Production Build	15 hrs	1		$19,233.00			0
Edit	23333			VACUUM TRACK DISCHARGE UPGRADE	Set Complete		0 hrs	1		$2,495.00
Edit	23334	8719602		REG BLOWER 1.5 KW	Set Complete	10 Standard Production Build	10 hrs	1		$2,522.00			0
Edit	23335	9193800	1542-13622	APL 2000 290 STD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$8,538.00			0
Edit	23336	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$687.00			0
Edit	23337	9160000	1542-13623	HDSR 1000 250-350	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$2,135.00			4
Edit	23338			INK JET SYSTEM MOUNTING (RUSCO TO SPECIFY AND SUPPLY INK SYSTEM)	Set Complete		0 hrs	1		$1,690.00
Edit	23339			CAMERA VISION SYSTEM FOR OCR VERIFICATION	Set Complete		0 hrs	1		$13,295.00
Edit	23340			REJECT ON ERROR ASSEMBLY - REJECT TO THE TOP	Set Complete		0 hrs	1		$4,995.00
Edit	23341			PC/PLC CONTROLLER AND DATA-FILE MANAGEMENT	Set Complete		0 hrs	1		$11,995.00
Edit	23342			SYSTEM INTEGRATION SETUP AND TESTING	Set Complete		0 hrs	1		$3,495.00
Edit	23494	4672020		90 DEG DCC APL KIT LEFT 250-350	Set Complete	6 Integration and Testing 6 Standard Production Build	12 hrs	1		$2,135.00			0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2625	BECKHOFF AUTOMATION - TOUCHSCREEN CONTL, UPGRADE TO 2 CFAST SLOTS, 8GB CFAST CARD, WINDOWS EMBEDDED STD 7	23722		($3,073.60)
Edit	2627	AUTOMATION INC - INSIGHT 5413 ID ONLY, 12.5MM LENS, RED LENS FILTER, POWER I/O CBL, ETHERNET CBL, LIGHT CABLE, VISIONVIEW 900 SCREEN	23762		($8,040.00)
Edit	2657	AUTOMATION DIRECT - BRKR 5A 2POLE C CURVE DIN RAIL MNT, CONTACT 1NO AUX 1NO ALM LEFT MNT, ETHERNET SW 8PORT,	23864	yes	($219.00)
Edit	2658	L-COM, INC. - CAT5E RJ45 ETHERNET CABLE	23865		($37.45)
Edit	2660	BECKHOFF AUTOMATION - 2 CH RS-232 TERM BLOCK	23873		($252.45)
Edit	2659	GOPHER ELECTRONICS - WEIDMULLER 24VDC 2A OPTO	23874		($139.41)
Edit	2668	POWER/MATION DIVISION INC - HAMMOND ECLIPSE JR ENCL,	23908	yes	($116.63)
Edit	2669	WERNER ELECTRIC SUPPLY - LOAD SWITCH, LOAD SWITCH ACTUATOR	23919		($43.72)
Edit	2672	DIGI-KEY CORPORATION - CONN D SUB F 9 POS, CBL USB A-B M,	23938	yes	($14.45)
Edit	2680	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	24021	yes	($40.00)
Edit	2681	ECO FINISHING COMPANY - HARD ANODIZE-NON DYED, MASK	24023		($135.00)
Edit	2687	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	24059	yes	($40.00)
Edit	2717	AUTOMATION INC - FUGINON 2/3" 9MM LENS F/1.4	24248		($235.00)
Edit	2720	AUTOMATION DIRECT - MMS 10A 45MM ROTARY	24258		($52.50)
Edit	2731	DIGI-KEY CORPORATION - BOX ABS BLK 5.59" L X 4.34"W,	24314	yes	($7.60)
Edit	2743	MIDWEST CRATING - 114" L X 66" W X 74" H ID	24412		($314.00)
Edit	2744	DIGI-KEY CORPORATION - BULGIN ETHERNET PLUG	24413		($46.20)
Edit	2715	BIGDEALS - WIRELESS KEYBBOARD WITH BUILT IN MOUSE	NONE		($21.99)


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**