2015112 Packaging Graphics

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Packaging Graphics 2015112.xlsm Workorders Folder

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Project Scope: This proposal consists of a Multifeeder Technology MFT 550 XLD Industrial Performance Friction Feeder system to present sheets continuous motion to be inspected from the top and the bottom by a bar code verification system at a rate of up to 70 meters per minute. This proposal is to match your purchase order 616645 issued on June 16, 2015. The feeder will gently separate your products from a vertical stack of the in feed hopper of the feeder. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products as they are fed. As the products are fed they will be transported individually through the 600mm (23.64") long discharge of the feeder. Left and Right Discharge Side Guides ED Size will be used to be certain that the products are straight as they travel on the feeder discharge. A Bar Code Verification system will scan the cards from the top and the bottom as they travel on the discharge of the feeder. If a "No Read" or a "Bad Read" occurs the vision system will signal a reject on error gate to open and divert product including the "No Read" or "Bad Read" Product into a customer supplied reject box below (it may be possible that a good product or products is rejected with the bad). The verified products will be transferred into the pinch point of a customer supplied pressure roller assembly on an existing Shingling Conveyor for further processing. A secondary sensor will be used to check for doubles as they travel on the feeder discharge. If a double is detected, the system will be signaled to stop and will declare a feed fault. A PLC controller will be used to manage the two bar code reader system, secondary double detection sensor, reject on error, and to provide a batch count kicker to move a single product out slightly to signal the end of a batch. An APL 2000-490 Automatic Product Loader (2000mm x 490mm) will be positioned inline with respect to the feeder and will be used to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. The feeder system will be mounted onto a HDSR 1000-550 Heavy Duty Stand on Rollers for height adjustment and mobility. A Remote Keypad will be used to allow the controls of the feeder to be placed in an optimum location. System Integration and testing includes testing of all individual pieces to perform as one complete system including. System Integration also includes testing of the feeding performance of each product size at the rate specified as well as creating a detailed set up video showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. AMENDMENT A FOR PO 616645 MULTIFEEDER MFT-550 PERFORMANCE ACCEPTANCE CRITERIA • Double detector has to work regardless of caliper and this to be demonstrated by taping two pieces together and running at speed and tripping machine. Repeated on multiple calipers as mentioned below. • Acceptance run to consist of 5 samples: Duracell AAA 32 --- (already at Multifeeder location) video to include set-up with elapse time and run of 5,000 pieces continues at speed 24,000 per hour and reject samples with double and rejection for no code and wrong code. Will supply pieces with different bar code, this is to be repeated 3 times Small card 110mm X 25mm BANNER--- (Sandalwood and Mediterranean already at Multifeeder) will supply more for acceptance run. Video to include set-up with elapse time and run of 5,000 pieces continues at speed 36,000 per hour and reject samples with double and rejection for no code and wrong code. This is to be repeated 3 times Jenny Craig Turkey ----(already at Multifeeder location) video to include set-up with elapse time and run of 5,000 pieces continues at speed 24,000 per hour and reject samples with double and rejection for no code and wrong code. Will supply pieces with different bar code, this is to be repeated 3 times Soft lips LUX cards ----- (product to be shipped to Multifeeder) video to include set-up with elapse time and run of 5,000 pieces continues at speed to be determined by Multifeeder as max speed while reading one code and verifying the other. Reject samples with double and rejection for no code and wrong code will be tested at speed. Will supply pieces with different bar code, this is to be repeated 3 times Starbucks Card --- (product to be shipped to Multifeeder) video to include set-up with elapse time and run of 5,000 pieces continues at speed to be determined by Multifeeder as max speed while reading one code. Reject samples with double and rejection for no code and wrong code will be tested at speed. Will supply pieces with different bar code, this is to be repeated 3 times • Batch Kicker ---- Unit to be set at 500 pieces and demonstrated in the above test and a case is to be hand counted to verify counter accuracy. • Bar Code – Unit is to be tested reading 2D bar code and the following 1D bar codes: UPC CODE A and E, Code 128, code39, EAN13 and code 2 of 5 Options Available: Other options include a Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder Installation.
Notes: 6/25/2015 Nothing started, wait for money 7/2/2015 nothing started, waiting on money 7/6/2015 Down payment came in 7/6/2015 Samples came in 7/9/2015 nothing started yet 7/9/2015 money and samples have come in 7/30/2015 ME to call meeting; EE needs to be present 8/6/2015 Feeder and APL are built 8/6/2015 Work needed to be done in EE 8/6/2015 Work needed to be done in ME 8/6/2015 When engineering work is complete, need to go back to customer for approval 8/13/2015 Released to materials 8/13/2015 Equipment built 8/13/2015 ME to release reject on 8/13 8/19/2015: Aaron sent updated Order Acknowledgment to customer 8/19/2015: Reject bin arriving on 9/1 8/19/2015: 13 internal parts as well
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	23281	9110403	1529-09261	FEEDER 550 IP3 DCC XLD STD CFG	Set Complete	20 Standard Production Build	20 hrs	1		$21,823.00			0
Edit	23282	8128980		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,140.00			0
Edit	23283	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	23284	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	2		$978.00			8
Edit	23285	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,747.00			5
Edit	23286	4292100		DISCHARGE SIDE GUIDE HD ED	Set Complete	1 Standard Production Build	1 hrs	1		$978.00			0
Edit	23287	CUSTOM		COGNEX DATAMAN 200Q BAR CODE READER	Set Complete		0 hrs	2		$8,276.00
Edit	23288	4686700		AIR FINGER REJECT 550	Set Complete	1 Standard Production Build 2 Integration and Testing	3 hrs	1		$4,995.00			0
Edit	23289	CUSTOM		PLC CONTROLLER TO MANAGE BAR CODE READER SYSTEMS	Set Complete		0 hrs	1		$9,995.00
Edit	23290	5312540		SENSOR TT IR FIBEROPTIC SMTEYE	Set Complete		0 hrs	1		$819.00			6
Edit	23291	5312530		FIBER GLASS BF RA 0.093" 36"	Set Complete		0 hrs	1		$584.00			6
Edit	23292	9193911	1530-13579	APL 2000 485 STD CONFIG	Set Complete	15 Standard Production Build	15 hrs	1		$9,936.00			0
Edit	23293	9275300		REMOTE KEYPAD - 2 M CORD	Set Complete	1 Standard Production Build	1 hrs	1		$2,354.00			3
Edit	23294	9160000	1530-13578	HDSR 1000 550	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$2,670.00			4
Edit	23295	CUSTOM		BATCH COUNT KICKER	Set Complete		0 hrs	1		$2,995.00
Edit	23296	CUSTOM		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$4,995.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2558	AUTOMATION INC - DATAMAN 260Q 1D & 2D READER, COGNEX STD ETHERNET CBL, CBL 24V+I/O+RS-232	23463	yes	($4,190.00)
Edit	2622	AUTOMATION INC - DATAMAN MNT BRKT,	23697	yes	($120.00)
Edit	2624	MCMASTER-CARR - 1/4 TUBE TO TUBE ADAPTER,	23712	yes	($4.75)
Edit	2628	UNITED ELECTRIC / EESCO - 16 X16 HOFFMAN ENCL, 14.2 X 14.2 PANEL	23763		($262.50)
Edit	2629	HARTFIEL AUTOMATION, INC. - MAC VALVE 1/4 NPT	23764		($58.10)
Edit	2719	AUTOMATION SENSORS, INC. - SS THREAD R/A FIBER 36", SS THREAD FIBER 36"	24257		($137.00)
Edit	2726	MIDWEST CRATING - 144" L X 40" W X 64" H ID	24288		($296.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**