2015091 Meyers Printing Company

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Meyers Printing Company 2015091.xlsm Workorders Folder

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Project Scope: The system will allow for three modes of operation: 1) Standard batch counting and wrapping of the product with no use of the verification systems, controller or reject. 2) Feed and scan the product to log the data to a data file. The system will check for duplicates and if a duplicate is discovered it will be reject. This mode would not care about sequence only log what is scanned. This mode would be the same as the FPP mode on your current system. 3) Feed and scan the products to log data and ensure the products are in sequence. The sequence will also be verified they are in numerical sequence of 1-10 (example not 2-11). This mode would be the same as the GT mode on your current system. The proposed system consists of an MFT IP 350XLD Industrial Performance Friction Feeder with an ADT 350XLT Automatic Drop Table for batch counting. The feeder will be equipped with a vacuum discharge to provide access to the top surface of the product across the discharge to provide easier setup for the vision inspection system. The MFT IP 350XLD Industrial Performance Friction Feeder will separate and feed your cards from a stack in the in feed hopper (the feeder ensures accurate count by measuring the length and thickness of the products). As the cards are fed individually they will scanned with a vision system for (OCR B) or a barcode (1D and 2D) which will verify the card sequence in a PC controller (varies depending on the mode it is run in as described above). If the cards are in sequential order the feeder will dispense the product into the ADT 350XLT Automatic Drop Table where the products will be accumulated. If the cards are not in sequence the PC Control system will flag that pack and track it through the system where it will be rejected. Once the correct batch count of verified cards has been reached they will be transferred into the lugged in feed of the wrapper. After the package has been wrapped a second vision system at the output of the heat tunnel will verify the package tracking position for a print and apply label applicator. The print and apply label will indicate if the pack is acceptable or not acceptable along with the card sequence for that pack. If a pack is not in sequence a rejection identifier will be printed on the label and applied to the pack to reject. The product will then transfer onto an Inline Check Weigher system to check the packages final weight. If the weight does not match it will be rejected. The final operation in the system is the reject where incomplete batches will be rejected. The control system will operate in the following way: First, the feeder will feed a batch count to create a packet, as they are fed they will be inspected by a vision system to collect the data and send it to the PC controller to verify the cards are in sequence (or records). If a batch has a no-read, out of sequence, or other fault, the system will log and track that package to be rejected later. The system will allow a user settable amount of continuous rejected products before the system stops on error. Next, the stack is dropped into the in feed of the wrapper and the controller associates the location with the encoder count and the top vision/barcode of the stack. The encoder position tracks the product downstream to a second vision system. The second vision system verifies packet location in comparison to encoder tracking (redundant verification). Then the Print and Apply labeler applies a label to the stack (based on the user specified label created by Bartender software). If the packet is bad, a reject blasts it off the conveyor into a reject bin following the labeler. A lugged driven discharge is used to register the wrapped product following the heat shrink tunnel so the labels are registered correctly. Using the lugged driven discharge also allows the level of the product to be maintained at an optimal height from the floor for operators. The speed calculations are based on 1D and 2D rates. Samples will need to be provided for OCR to determine the speeds when detecting OCR. THIS QUOTE IS PENDING WRAPPER PRICING VERIFICATION.
Notes: 5/20/2015 Meyers sent in PO 5/29/2015 Meyers made down payment 6/2/2015 Conversations began with Meyers about Shanklin plan; emails saved 6/12/2015 Ed/Tyler to get conveyor on order 6/12/2015 Meyers concluded that a lower gearing option doesn't provide much value, wants a duplicate ordered 6/12/2015 Check weigher from rehoo on order 6/18/2015 Shanklin waiting for a response from Peter 6/18/2015 Shanklin PO has been sent 6/18/2015 Check weigher is on order 6/18/2015 Aaron to send timeline to Meyers once we have confirmed arrival dates 6/22/2015 EE has ordered touch screen 6/23/2015 Shanklin machine on order 6/24/2015 Mark B and Aaron confirmed "Our Air" freight 6/25/2015 Shanklin arriving on July 27 6/25/2015 Rehoo arriving mid-end of July 6/25/2015 Conveyors need to get ordered ASAP 6/25/2015 Work order to be released June 29th 6/25/2015 Work order to be processed by July 1st 6/29/2015 Aaron asked ME to finish WO, met with resistance 7/2/2015 Shanklin on order 7/2/2015 check weigher on order 7/2/2015 WO released 7/2/2015 Still have questions; motor on conveyor, camera, printer 7/2/2015 Aaron to call meeting 7/9/2015 Timeline sent to customer Checkweigher has arrived Work Order needs to be released to get our parts on order Camera make and model unknown Vision system unknown Conveyor known; we will use their motor and we need to order the QC conveyor 8/6/2015: Production has started 8/6/2015: QC Conveyor to arrive on 8/10 8/6/2015: Final feeder part due on 8/12 8/13/15: Mark to check on the guarding parts 8/20/15: Feeder is not built yet, nobody is currently working on this 8/20/15: EE is prepared to start wiring middle of next week 8/20/15: Feeder guarding to arrive on 8/28 8/26/15: Skid of materials have arrived from Meyers
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	23052	9109810	1528-09260	FEEDER IP3 DCC 350 XED VAC	Set Complete	4 Integration and Testing 2 Shipping 2 Pre-Production 15 Standard Production Build	23 hrs	1		$18,506.00			0
Edit	23053	CUSTOM		VACUUM DISCHARGE UPGRADE	Set Complete		0 hrs	1		$2,495.00
Edit	23054	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,140.00			0
Edit	23055	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	23056	7160200		SENS BGS VT18 PP 20-120MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$471.00			5
Edit	23057	9208310	1522-13559	ADT 250 350 XLT STD CONFIG	Set Complete	10 Integration and Testing 16 Standard Production Build	26 hrs	1		$9,625.00			0
Edit	23058	9160000	1528-13572	HDSR 1000 250-350	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$2,135.00			4
Edit	23059	CUSTOM		VISION VERIFICATION SYSTEMS	Set Complete		0 hrs	2		$16,355.00
Edit	23060	5058200		CBL 12/26 AWG M12 M 5M	Set Complete		0 hrs	1		$201.00			24
Edit	23061	CUSTOM		MASTER PC CONTROLLER WITH SEQUENCE VERIFICATION CONTROL AND REJECT TRACKING	Set Complete		0 hrs	1		$38,240.00
Edit	23062	9425900		MFT 150 PA LABELER	Set Complete	0 Electrical Engineering 16 Integration and Testing 24 Standard Production Build 16 Electrical Technician	56 hrs	1		$17,115.00			1
Edit	23063	4398615		PA LABELER STRADDLE MNT	Set Complete		0 hrs	1		$1,570.00			0
Edit	23064	CUSTOM		INLINE CHECK WEIGHTER SYSTEM	Set Complete		0 hrs	1		$19,975.00
Edit	23065	4598650		550 SC 2000 PUSHER W/BIN	Set Complete		0 hrs	1		$2,655.00			0
Edit	23066	9212725	1528-13573	SC 2000-550 280 SOLID BELT	Set Complete		0 hrs	1		$4,489.00			0
Edit	23067	CUSTOM		CONVEYOR TO REGISTER THE PRODUCT AFTER THE SHRINK WRAPPER HEAT TUNNEL	Set Complete		0 hrs	1		$8,995.00
Edit	23068	CUSTOM		SYSTEM INTEGRATION, SETUP, TESTING AND FAT	Set Complete		0 hrs	1		$20,995.00
Edit	23069	CUSTOM		(1) WEEKS INSTALLATION, TRAINING AND START UP SUPPORT	Set Complete		0 hrs	1		$0.00
Edit	23070	CUSTOM		NEW SHANKLIN WRAPPER AND HEAT TUNNEL	Set Complete		0 hrs	1		$111,090.00
Edit	23071	CUSTOM		WRAPPER SHIPPING	Set Complete		0 hrs	1		$0.00
Edit	23072	CUSTOM		VISION SYSTEM UPGRADE	Set Complete		0 hrs	1		$4,352.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2541	SHANKLIN CORP / SEALED AIR - FLOWRAP F-5AC FORM FILL SEALER, CONV ADD 4' FLIGHT INFEED SECTIONS, 12 MONTH WARRANTY, 230 V POWER, 1 PH, 30 AMP, CASTERS W/BRK (2) PER 4' PAINT INFEED, CASTERS W/BRK (4) ALL PAINT MODELS, DETECTOR NO	23123		($104,030.00)
Edit	2510	BLUE STAR - ZEBRA PRINT ENG	23126		($3,015.00)
Edit	2540	REHOO INDUSTRIAL LIMITED - CHECK WEIGHER	23162		($5,000.00)
Edit	2518	HARTFEIL - MOTOR, STARTING CAP	23179		($613.00)
Edit	2532	BECKHOFF AUTOMATION - 12" TOUCHSCREEN, UPGRADE TO CORE 2 DUO T9400, 2 SLOT FO CF INSTEAD OF 1CF + HD, TWINCAT 2 PLC RUNTIME, TWINCAT PLC HMI CE	23257		($3,251.88)
Edit	2550	METAL SUPERMARKETS - AL TOOL .75" X 2.5" X 18.2",	23360	yes	($41.95)
Edit	2552	ECO FINISHING COMPANY - ELETROLESS NICKEL 0.2-0.4/1000"	23382	yes	($47.50)
Edit	2559	ECO FINISHING COMPANY - HARDANOD TYPE III NON DYED	23472		($140.00)
Edit	2569	MECHATRONIC SOLUTIONS - DRIVE MNT PKG AS40RD-1A-1818, GEARMOTOR 18:1 AS40RM-3A-018	23499	yes	($1,524.00)
Edit	2570	IFM EFECTOR, INC. - MAG CYL SENSOR, CABLE M8 4 PIN STR FEMALE 5M	23518	yes	($55.00)
Edit	2571	DIGI-KEY CORPORATION - CONN D SUB HSG 9 POS, CON Y ADPAT, BULGIN ETHERNET PLUG,	23519	yes	($80.00)
Edit	2574	MCMASTER-CARR - CUSTOM LBL BLK,	23520	yes	($7.50)
Edit	2575	POWER/MATION DIVISION INC - M12 8 PIN EXT CBL 10M, RITTAL ENCL 400X300X120,	23521	yes	($248.10)
Edit	2579	ALLIED ELECTRONICS, INC. - CONTACT RELAY 230V 6A,	23522	yes	($56.02)
Edit	2580	L-COM, INC. - CAT5E RJ45 ETHERNET CBL,	23523	yes	($24.27)
Edit	2581	BECKHOFF AUTOMATION - 2CH RS-232 TERM BLK, 2CH ENCODER TERM,	23524	yes	($1,073.55)
Edit	2582	AUTOMATION INC - INSIGHT 5403 HI RES SYS CAMERA, ETHERNET CBL, ETHERNET PWR CBL, EDMUND 1MM 2/3" LENS, VISIONVIEW 9O0, RED OD LIGHT WA, STD ETHERNET CBL, SVL 5 PIN CBL, MW OPT B-PASS FILTER L RED,	23525	yes	($20,798.20)
Edit	2583	AUTOMATION DIRECT - MMS CONTACT 1 NO AUX 1NO, CONTACTOR 9A 24VDC, ETHERNET SW 8PORT, PB ENC 22MM 1 HOLE GRY,	23526	yes	($216.00)
Edit	2586	PEPPERL+FUCHS. INC - SLOT SENSOR,	23527	yes	($99.40)
Edit	2587	MASTER ELECTRONICS - HDC KVT 6304, OPTOCUOPLER 24VDC/24VDC 2A	23530		($158.97)
Edit	2588	GOPHER ELECTRONICS - OPTOCOUPLER 24VDC/24VDC 2A	23531		($92.94)
Edit	2599	POWER/MATION DIVISION INC - RELAY OPTOCOUPLER 24VDC,	23593	yes	($138.24)
Edit	2606	JOHN HENRY FOSTER/MN - 1515 QUARTER RND X 97"	23659	yes	($127.23)
Edit	2618	AUTOMATION DIRECT - .5 HP AC DR 230V 1/3 PH	23689	yes	($117.00)
Edit	2626	FACTORYMATION - 22MM LEG PLATE W/HOLDER BLACK, "RUN", 22MM LEG PLATE W/HOLDER RED,"STOP", WEG PB 22MM GREEN NON ILL, WEG PB 22MM RED NON ILL,	23753	yes	($12.00)
Edit	2632	L-COM, INC. - CAT5E RJ45 ETHERNET CABLE	23788		($44.94)
Edit	2634	AUTOMATION SENSORS, INC. - SMARTDOT LASER SENSOR SHORT RANGE,	23799	yes	($213.75)
Edit	2639	DIGI-KEY CORPORATION - ETHERNET PLUG,	23811	yes	($92.40)
Edit	2643	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	23820		($80.00)
Edit	2648	DIGI-KEY CORPORATION - CONN MOD PLUG 8P8C SHEILD,	23831	yes	($69.30)
Edit	2650	BRAAS COMPANY - UNITRONICS 4.3 COLORTOUCH SCREEN	23843		($334.00)
Edit	2654	MCMASTER-CARR - CUSTOM 22MM SW BLK,	23855	yes	($7.50)
Edit	2655	IFM EFECTOR, INC. - M12F-5 CORDSET 10M	23857		($22.80)
Edit	2667	AUTOMATION INC - COGNEX STD PWR I/O CBL	23879		($91.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**