2015058 Clondalkin Pharma and Healthcare

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Clondalkin Pharma and Healthcare 2015058.xlsm Workorders Folder

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Project Scope: The proposed system consists of a Multifeeder Industrial Performance feeding and label system to feed folded leaflets, verify the bar code, apply a label onto the leaflets, and verify the label placement at a rate of up to 250 per minute. This proposal includes a bulk unwind with vacuum takeaway for the Labeling machine to allow the operator to change rolls without stopping the machine. An MFT 250 IP XED Industrial Performance Friction Feeder will gently separate your folded leaflets from a vertical stack of the in feed hopper of the feeder. As the products up to 200mm (7.87") wide are fed, they will be transported individually through the 375mm (14.76") long discharge of the feeder and will be fed one at a time onto a VTC 2000-550 Vacuum Track Conveyor (2000mm long and 550 mm wide) with consistent repeat. Left and Right Funnel Side Guide will be used to register the products as they are transferred from the feeder onto the vacuum conveyor. A Bar Code Reader will be mounted over the discharge of the feeder to verify the bar on the product as it travel on the discharge of the feeder, If a "No Read" or "Bad Read" occurs the bar code reader will signal the feeder to stop. Next a MFT HS 101 High Speed Labeling Machine with vacuum takeaway will be straddle mounted over the conveyor to apply a label to the insert as it travels on the transport. A Bulk Unwind with splice will be used to allow the operator to change rolls without stopping the machine. The bulk unwind assembly gently unwinds the roll of labels to stage them to be applied. The labeler is equipped with brushless servo motor with computer control to accurately place the labels onto the products traveling below +/- 1/16". The Labeler will be signaled to label by a Photo Optic Start Sensor Assembly. A vacuum waste liner takeaway is used to vacuum away the waste liner directly to a waste container for continuous operation without having to empty a rewind roll. The labeler will be configured with Continuous Motion Accutipping consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the labeler to ensure that the label is placed accurately regardless of the speed of the base machine. Next a Vision Sensor system will verify that a label has been applied to the insert in the correct location on the leaflet. If the label is not placed on the leaflet within specification, a reject gate will open to reject the product below. If the feeder or labeler has a fault the system will be signaled to stop. The completed products will be transferred into the pinch Point of a Pressure Roller Assembly on a SC 2000-350 Shingling Conveyor (2000mm x 350mm) for further processing. Mechanical Engineering will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Options available: The feeder can be equipped with an optional Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travel over the chamber to allow the feeder to best grip the products as they are fed. Other options include Standard Feeder installation.
Notes: 4/13/2015 aaron emailed asking for samples 4/23/2015 No payment yet, no samples yet, no schedule yet 6/18/2015 All parts are due in 6/26 6/18/2015 production has not started 6/25/2015 Picked on 6/25 6/25/2015 Production to start 6/25 6/30/2015 Feeder is built 6/30/2015 Production started on VTC 7/2/2015 in production 7/9/2015 In integration 7/9/2015 EE to wire up vacuum 7/9/2015 Waiting on sensor that was released on 7/9 7/10/2015 Mark B has everything processed and ordered 7/10/2015 Mark N has reached out to customer asking for more samples 7/10/2015 Samples are on their way 8/5/2015 Mark N sent video to customer asking for approval and asking if they want to come in for FAT 8/5/15 Air freight quote came in at $20K, waiting to deliver the news to the customer 8/6/15 Mark to send approval video, 2nd version 8/6/15 Ed and Mark N to figure out last bug in the system 8/6/15 Aaron to send customer shipping options 8/13/15 New pressure rollers are on 8/13/15 Rob to finish up machine 8/13/15 Aaron to work with Rob shoot approval video 8/20/15 Micah shooting final video 8/20/15 Aaron informed customer that the system will be ready on 8/27 8/20/15 Need to be in shipping on Monday
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	22415	9109303	1525-09249	FEEDER 250 IP3 DCC XED STD CFG	Set Complete	8 Standard Production Build	8 hrs	1		$14,654.00			0
Edit	22416	CUSTOM		SET OF FUNNEL SIDE GUIDE TO REGISTER LEAFLET	Set Complete		0 hrs	1		$695.00
Edit	22417	CUSTOM		BAR CODE READER SYSTEM 2-D	Set Complete		0 hrs	1		$8,276.00
Edit	22418	9279710		BACKER REPEAT MODE WITH ENCODER	Set Complete		0 hrs	1		$2,995.00
Edit	22419	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			18
Edit	22420	4303100		CONV STRADDLE MNT 8020 550	Set Complete	6 Standard Production Build 0 Integration and Testing	6 hrs	2		$1,977.00			0
Edit	22421	9427515	1525-03092	LABELER HSM 101 MOD HYBRID	Set Complete	15 Standard Production Build	15 hrs	1		$20,325.00			0
Edit	22422	7160100		SENS BGS ML17 PP 50MM FIXED	Set Complete	5 Standard Production Build	5 hrs	5		$639.60			9
Edit	22423	9279400		ACCUTIPPING W/ENCODER	Set Complete	8 Integration and Testing	8 hrs	2		$4,995.00			1
Edit	22424	9248050	1525-13570	VTC 2000 550 CLOSED FRAME STAND CONFIG	Set Complete	1 Pre-Production 40 Standard Production Build 4 Electrical Technician 2 Shipping 8 Integration and Testing	55 hrs	1		$32,095.00			0
Edit	22425	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1		$2,242.00			1
Edit	22426	8719600		2000 VTC VACUUM BLOWER BASE PACKAGE, 2.6 KW, 221 CFM, 6.3 IN-HG W/FITTINGS, FILTER, RELIEF VALVE	Set Complete	16 Integration and Testing	16 hrs	1		$3,995.00			0
Edit	22427	CUSTOM		VISION VERIFICATION SYSTEM	Set Complete		0 hrs	1		$9,995.00
Edit	22428	4686702		VTC AIR REJECT SHORT	Set Complete		0 hrs	1		$3,995.00			0
Edit	22429	CUSTOM		SET OF ESTOPS TO REMOVE POWER FROM CONVEYOR ONLY	Set Complete		0 hrs	1		$995.00
Edit	22430	CUSTOM		STOP ON ERROR FOR FEEDER, LABELER, AND SHINGLING CONVEYOR	Set Complete		0 hrs	1		$2,995.00
Edit	22431	4301700		CONVEYOR MNT 350 ADJ PRESSURE ROLLER FREE ROLLING WHEEL	Set Complete	1 Integration and Testing 3 Standard Production Build	4 hrs	1		$2,394.00			0
Edit	22432	9212600	1525-13569	SC 2000 350 RR STD CONFIG	Set Complete	14 Standard Production Build 1 Pre-Production	15 hrs	1		$4,195.00			0
Edit	22433	CUSTOM		LABELER SWITCH OVER CONTROL	Set Complete		0 hrs	1		$0.00
Edit	22435	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,260.00			8
Edit	22436	CUSTOM		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$7,995.00
Edit	23308	9427515	1525-03093	LABELER HSM 101 MOD HYBRID RH	Set Complete	15 Standard Production Build	15 hrs	1		$20,325.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2524	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	23193	yes	($40.00)
Edit	2528	AUTOMATION INC - IS7200 W/O PATMAX, EDMUND 12MM 2/3" LENS, COGNEX STD ETHERNET CBL, POWER AND I/O M12-12, MW OPT B-PASS FILTER, SVL 75MM BRICK SPOTLIGHT, IN SIGHT LIGHT CBL, VISIONVIEW 900	23228		($7,355.00)
Edit	2543	AUTOMATION INC - DATAMAN 60Q ID READER, DVT ETHERNET CBL, DM FLYING LEADS CBL	23311		($2,000.00)
Edit	2542	AUTOMATION DIRECT - ETHERNET SW-5 PORT PLAS UNMGD	23312		($99.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**