2015045 Bell-Mark Printing Systems

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Project Scope: This proposed system consists of a Multifeeder Technology feeding and transport system to feed Tyvek products up to 500mm wide (19.64") with consistent repeat to be printed by a customer supplied and integrated Bell-Mark InteliJet TS and InteliJet HD Print systems at a rate of up to 400mm per second correlating to up to 100 per minute. A Multifeeder Technology MFT 550 Friction Feeder will gently separate your Tyvek products from an inclined stack of the feeder. A Heavy Duty Rear Support Assembly will be used to support the stack from the rear as the product are fed. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to best grip the products as they are fed. As the products are fed, they will be transported individually through the 375mm (14.76") long discharge of the feeder. Left and Right Funnel Guides will be used to register the products side to side as they are transferred onto a Multifeeder Technology VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm) with consistent repeat. The MFT 550 Friction Feeder will be equipped with active Static Reduction consisting of a power supply along with an Active Static Reduction bar mounted on the top and the bottom of the discharge of the feeder to reduce static on the Tyvek product as is fed. The feeder will be equipped with backer repeat mode consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the feeder to ensure that the trays are placed with consistent repeat regardless of the speed of the base machine. If the feeder runs empty or has a fault the transport will be signaled to stop. Three Stop buttons will be positioned along the conveyor to allow the operator to stop the system as needed. Next a customer supplied and integrated Bell-Mark InteliJet TS and InteliJet HD system will be straddle mounted over the conveyor to print on the sheets at a rate of up to 400mm per second. An LED Dryer will be used to cure the ink. The completed products will be transferred into a Catch Tray Plate with magnetic side guides for further processing. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Options Available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and standard feeder installation.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	22257	9110303	1518-09212	FEEDER 550 IP3 DCC XED STD CFG	Set Complete	20 Standard Production Build	20 hrs	1		$18,775.00			0
Edit	22258	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	2		$914.00			8
Edit	22259	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,633.00			5
Edit	22260	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	1 Standard Production Build	1 hrs	1		$850.00			1
Edit	22261	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$410.00			18
Edit	22262	9425500		SRB550 STATIC MINIMIZER SYSTEM	Set Complete	1 Standard Production Build	1 hrs	1		$4,615.00			0
Edit	22263	CUSTOM		LEFT AND RIGHT FUNNEL SIDE GUIDE SET	Set Complete		0 hrs	1		$695.00
Edit	22264	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$2,995.00			1
Edit	22265	9248045	1427-13451	VTC 2000 550 V-GROOVE	Set Complete		0 hrs	1		$29,995.00			0
Edit	22266	8719600		2000 VTC VACUUM BLOWER BASE PACKAGE, 2.6 KW, 221 CFM, 6.3 IN-HG W/FITTINGS, FILTER, RELIEF VALVE	Set Complete	16 Integration and Testing	16 hrs	1		$3,995.00			0
Edit	22267	CUSTOM		STOP ON ERROR FOR FEEDER	Set Complete		0 hrs	1		$295.00
Edit	22268	CUSTOM		SET OF THREE STOP BUTTONS TO STOP SYSTEM	Set Complete		0 hrs	1		$695.00
Edit	22269	4687556		CATCH TRAY MAGNETIC HCP 550	Set Complete	1 Standard Production Build	1 hrs	1		$1,495.00			0
Edit	22270	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1		$2,095.00			1
Edit	22271	CUSTOM		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$1,665.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2423	AUTOMATION DIRECT - PB ENCL 22MM 1HOLE GRY	22768	yes	($22.50)
Edit	2426	MCMASTER-CARR - CUSTOM LEGEND PLATE	22773	yes	($22.50)
Edit	2522	MIDWEST CRATING - 126" L X 44" W X 54" H ID	23196		($249.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**