2014220 Meyers Printing Company

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Meyers Printing Company 2014220.xlsm Workorders Folder

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Project Scope: The system will allow for three modes of operation: 1) Standard batch counting and wrapping of the product with no use of the verification systems, controller or reject. 2) Feed and scan the product to log the data to a data file. The system will check for duplicates and if a duplicate is discovered it will be reject. This mode would not care about sequence only log what is scanned. This mode would be the same as the FPP mode on your current system. 3) Feed and scan the products to log data and ensure the products are in sequence. The sequence will also be verified they are in numerical sequence of 1-10 (example not 2-11). This mode would be the same as the GT mode on your current system. The proposed system consists of an MFT IP 350XLD Industrial Performance Friction Feeder with an ADT 350XLT Automatic Drop Table for batch counting. The feeder will be equipped with a vacuum discharge to provide access to the top surface of the product across the discharge to provide easier setup for the vision inspection system. The MFT IP 350XLD Industrial Performance Friction Feeder will separate and feed your cards from a stack in the in feed hopper (the feeder ensures accurate count by measuring the length and thickness of the products). As the cards are fed individually they will scanned with a vision system for (OCR B) or a barcode (1D and 2D) which will verify the card sequence in a PC controller (varies depending on the mode it is run in as described above). If the cards are in sequential order the feeder will dispense the product into the ADT 350XLT Automatic Drop Table where the products will be accumulated. If the cards are not in sequence the PC Control system will flag that pack and track it through the system where it will be rejected. Once the correct batch count of verified cards has been reached they will be transferred into the lugged in feed of the wrapper. After the package has been wrapped a second vision system at the output of the heat tunnel will verify the package tracking position for a print and apply label applicator. The print and apply label will indicate if the pack is acceptable or not acceptable along with the card sequence for that pack. If a pack is not in sequence a rejection identifier will be printed on the label and applied to the pack to reject. The product will then transfer onto an Inline Check Weigher system to check the packages final weight. If the weight does not match it will be rejected. The final operation in the system is the reject where incomplete batches will be rejected. The control system will operate in the following way: First, the feeder will feed a batch count to create a packet, as they are fed they will be inspected by a vision system to collect the data and send it to the PC controller to verify the cards are in sequence (or records). If a batch has a no-read, out of sequence, or other fault, the system will log and track that package to be rejected later. The system will allow a user settable amount of continuous rejected products before the system stops on error. Next, the stack is dropped into the in feed of the wrapper and the controller associates the location with the encoder count and the top vision/barcode of the stack. The encoder position tracks the product downstream to a second vision system. The second vision system verifies packet location in comparison to encoder tracking (redundant verification). Then the Print and Apply labeler applies a label to the stack (based on the user specified label created by Bartender software). If the packet is bad, a reject blasts it off the conveyor into a reject bin following the labeler. A lugged driven discharge is used to register the wrapped product following the heat shrink tunnel so the labels are registered correctly. Using the lugged driven discharge also allows the level of the product to be maintained at an optimal height from the floor for operators. The speed calculations are based on 1D and 2D rates. Samples will need to be provided for OCR to determine the speeds when detecting OCR.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	21300	9109810	1511-13524	FEEDER_IP3_DCC_350_XED_VAC	Set Complete	4 Integration and Testing 2 Shipping 2 Pre-Production 15 Standard Production Build	23 hrs	1		$17,295.00			0
Edit	21301	CUSTOM		VACUUM DISCHARGE UPGRADE	Set Complete		0 hrs	1		$2,495.00
Edit	21302	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,000.00			0
Edit	21303	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	1 Standard Production Build	1 hrs	1		$410.00			0
Edit	21304	7013600		START SENS 18MM ADJ LO-DO	Set Complete	0 Electrical Engineering 1 Electrical Technician	1 hrs	1		$440.00			0
Edit	21305	9208300	1329-13338	ADT 250 350 XLT	Set Complete	16 Standard Production Build	16 hrs	1		$8,995.00			0
Edit	21306	9160000	1509-13520	HDSR 1000 250-350	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$1,995.00			4
Edit	21307	CUSTOM		VISION VERIFICATION SYSTEMS	Set Complete		0 hrs	2		$16,355.00
Edit	21308	7070200		SIGNAL INTERFACE CABLE 20 FT	Set Complete	1 Standard Production Build	1 hrs	1		$188.00			0
Edit	21309	CUSTOM		MASTER PC CONTROLLER WITH SEQUENCE VERIFICATION CONTROL AND REJECT TRACKING	Set Complete		0 hrs	1		$38,240.00
Edit	21310	9425900	1326-03059	MFT 150 PA LABELER	Set Complete	0 Electrical Engineering 16 Integration and Testing 24 Standard Production Build 16 Electrical Technician	56 hrs	1		$15,995.00			1
Edit	21311	4398615		PA LABELER STRADDLE MNT	Set Complete		0 hrs	1		$1,495.00			0
Edit	21312	CUSTOM		INLINE CHECK WEIGHTER SYSTEM	Set Complete		0 hrs	1		$19,975.00
Edit	21313	CUSTOM		REJECT SYSTEM WITH COLLECTION BIN	Set Complete		0 hrs	1		$2,655.00
Edit	21314	9212725	1509-13519	SC 2000 550 280 SOLID BELT	Set Complete		0 hrs	1		$4,195.00			0
Edit	21315	4607688		DRIVEN DOUBLE DISCHARGE	Set Complete		0 hrs	1		$8,995.00			0
Edit	21316	CUSTOM		SYSTEM INTEGRATION, SETUP, TESTING AND FAT	Set Complete		0 hrs	1		$15,995.00
Edit	21317	CUSTOM		(2) WEEKS INSTALLATION, TRAINING AND START UP SUPPORT	Set Complete		0 hrs	1		$0.00
Edit	21318	CUSTOM		EXPENSES FOR TRIP TO DUEFOL	Set Complete		0 hrs	1		($750.00)
Edit	21319	CUSTOM		NEW SHANKLIN WITH DEMO HEAT TUNNEL - INCLUDES 2 YEAR WARRANTY	Set Complete		0 hrs	1		$101,000.00
Edit	21320	CUSTOM		WRAPPER SHIPPING	Set Complete		0 hrs	1		$0.00
Edit	22087			CHANGE ORDER - VISION SYSTEM UPGRADE FOR HIGH DENSITY BARCODE - CHANGE ORDER	Set Complete		0 hrs	1		$4,352.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2376	SHANKLIN CORP / SEALED AIR - SHANKLIN F-5AC FLOWRAP, ADD 4' FLIGHTED INFEED SECTION, CASTER W/BRK (2) PER 4' INFEED, CASTER W/BRK (4) PER PAINT MOD, DETECTOR NO PROD NO BAG (8), FLIGHT LUG QUICK CHANGE (4), MANUAL HARD COPY W/CD,	22208		($99,100.00)
Edit	2333	HARTFIEL AUTOMATION, INC. - AC SYN MOTOR 240V 72RPM, STARTING CAP	22260		($574.00)
Edit	2339	BLUESTAR - ZEBRA PRINT ENG 203DPI 4" RH	22294		($3,015.00)
Edit	2375	MCMASTER-CARR - COMP SPR 1.5LG .300 OD, SS FLAT WASHER M2	22417		($11.41)
Edit	2384	METAL SUPERMARKETS - K100 3/4" X 2-5/8X 18-1/4, SS 11GA 2-5/8 X 17-1/2	22499	yes	($93.00)
Edit	2389	ECO FINISHING COMPANY - ELECTROLESS NICKEL	22554		($95.00)
Edit	2390	ECO FINISHING COMPANY - CLEAR ANODIZE	22555		($80.00)
Edit	2398	AUTOMATION DIRECT - MMS CONTACT 1NO AUX 1NO, ETHERNET SW 8 PORT	22667		($184.00)
Edit	2397	ALLIED ELECTRONICS, INC. - PHOENIX CONTACT RELAY 24VDC	22668		($78.84)
Edit	2399	MASTER ELECTRONICS - HDC KVT 63-4, OPTOCOUPLER 24VDC	22670		($222.87)
Edit	2400	L-COM, INC. - CAT5E RJ45 ETHERNET 3FT,	22671	yes	($16.18)
Edit	2401	BECKHOFF AUTOMATION - 2 CH RS-232 TERM BLK,	22672	yes	($504.90)
Edit	2402	AVNET ELECTRONICS MARKETING - WEIDMULLER 5-6MM QUAD, WEIDMULLER 7-8MM SNGL, WEIDMULLER BLANK CABTITE	22673		($77.17)
Edit	2403	DIGI-KEY CORPORATION - DB9F CRIMP HOUSING, CONN RJ45M SHIELED,	22679	yes	($50.34)
Edit	2404	ECO FINISHING COMPANY - CLEAR ANODIZE	22688	yes	($26.67)
Edit	2409	L-COM, INC. - USB CABLE TYPE A-B	22694		($15.60)
Edit	2412	AUTOMATION INC - INSIGHT HI RES SYS CAMERA, COGNEX STD ETHERNET CBL 15M, COGNEX STD POWER CBL 15M, EDMUND 12MM 2/3" LENS, VISIONVIEW 900, SVL 300MM LINEAR LIGHT, COGNEX STD ETHERNET CBL 5M, INSIGHT STD PWR I/O CBL 5M,	22707		($21,726.60)
Edit	2418	L-COM, INC. - CAT5E RJ45 ETHERNET CABLE 2FT	22753		($59.92)
Edit	2433	AUTOMATION DIRECT - MMS 6.3A 45MM ROTARY STARTER	22820		($49.50)
Edit	2435	BECKHOFF AUTOMATION - 2 CH INCREMENTAL ENCODER TERM	22832		($568.65)
Edit	2463	IFM EFECTOR, INC. - M12F CORDSET 10M	22896		($30.00)
Edit	2464	MCMASTER-CARR - CUSTOM LABEL BLACK,	22898	yes	($7.50)
Edit	2467	AUTOMATION DIRECT - PB ENC 22MM 1 HOLE GRAY,	22901	yes	($7.50)
Edit	2475	IFM EFECTOR, INC. - M12F-5 CORDSET 10M	22941		($30.00)
Edit	2476	AUTOMATION INC - RED OVERDR BRICK LIGHT W/A	22942		($355.00)
Edit	2486	SHANKLIN CORP / SEALED AIR - 5/8" QUICK CHANGE PUSHER	22988		($378.48)
Edit	2498	FASTENAL - 3/4"-10 X 1-1/2" SOCKT CAP SCR, 3/4" FLAT WASHER	23058		($16.54)
Edit	2504	ULINE - REYNOLDS PVC FILM 6" X 2500' + COURIER	23075	yes	($115.65)
Edit	2508	DIGI-KEY CORPORATION - BULGIN CONN RJ45M SHIELDED	23099		($92.40)
Edit	2651	POWER/MATION DIVISION INC - RELAY OPTOCOUPLER 24VDC	23844		($207.36)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**