2014132 Avery Dennison

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Avery Dennison 2014132.docx Workorders Folder

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Project Scope: Proposal 23313-R2 (purchase order 1001309)Sequence of operation: The revised proposed system consists of a change order for a Multifeeder 250 Industrial Performance Friction feeder with 900mm extended vacuum discharge to present RFID tags. Avery will use a customer-supplied and integrated system controller, camera, RFID writing, RFID reading, and RFID verification devices to process the tags as they travel on the feeder discharge. Your existing purchase order number will be cancelled. The return of your existing feeder and discharge assembly, reject fingers, and reject bin is required for this quoted dollar amount. Multifeeder will build a new custom SLD Discharge Assembly (900mm or 35.43" long). The top of the discharge will be equipped with a stripper wheel and spring loaded wheel to best receive the products one at a time from the feeder belt system. All the parts will be installed on an existing Multifeeder supplied MFT 250 Industrial Performance Friction feeder (similar age/condition to your existing feeder) at MFT to test and verify performance of the assemblies prior to shipment. The tested and integrated feeder and discharge will be shipped to Avery Dennison. Avery's existing feeder and discharge assembly with reject gate will be returned to Multifeeder as part of this proposal. Sequence of operation of the upgraded system: The MFT 250 feeder will gently separate the RFID tags from an inclined stack in the in feed magazine of the feeder. The feeder will be equipped with a feed belt along with a bottom bridge belt assembly in the middle. The tags will be fed the narrow dimension leading and will be transferred one at a time onto the 896mm extended discharge of the feeder. The feeder will be equipped with 100% gearing and a Photo Optic Start Sensor that will be used in place of the emitter receiver pair to allow Avery Dennison to set the stop position of the tags on the discharge of the feeder. The vacuum discharge upgrade will allow access to the top of the tag as it travels on the feeder discharge. The Photo Optic Start Sensor (used in place of the emitter receiver pair to detect the products) and Avery supplied and integrated camera and light source will be mounted onto an extruded aluminum U Shaped Bridge assemblies. The feeder will also will be equipped with a complete Magazine Cartridge Assembly consisting of two side guides and a product support rod bolted together for the small and medium sized product. These cartridges with quick lock handles will allow for quick change over between product sizes. The feeder will be equipped with a Low Product Detect Sensor Assembly to allow the feeder to signal a low product condition through the serial port. Avery will signal the feeder to feed and will receive back feeder status via a RS 232 interface cable assembly using Multifeeder serial control. Once stopped Avery Dennison will signal a customer-supplied and integrated RFID device to write the tag, read the tag, and verify the tag. Once verified the tags will be locked. A Multifeeder provided reject on error gate controlled by an Input / Output card (8 in and 8 out) on the feeder to allow Avery to supply the feeder with a serial command to open the gate to reject a bad tag. Avery's controller will control the count of products to be accumulated onto an optional Shingling Conveyor or Magnetic Catch Tray (not included). The feeder system will be mounted onto a HDSR 1000-250 Stand on Roller for mobility (existing not part of shipment). Mechanical Engineering will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Avery Dennison will be responsible for the installation, integration, and testing of the system controller, scanner, RFID writer, reader, and locking device. Multifeeder can provide installation, integration, and testing services as an option. Proposal # 22377 (Purchase order 1000746)Sequence of operation: This revised proposal consists of a custom discharge, a Shingling conveyor, integration, and testing to upgrade your existing Multifeeder Technology MFT 250 IP Industrial Performance Friction feeder system. The kits of parts will be supplied to Avery to install and integrate with your existing MFT 250 IP XED Friction Feeder (system #1) to be similar to the MFT 250 IP XLD Friction Feeder with split top (feeder system #2) that was recently shipped to Avery. The upgraded Multifeeder Technology MFT 250 IP Industrial Performance Friction feeder system will feed tags to be scanned, encoded, verified, and stacked at a rate of up to 300 per minute (actual speed may vary based on RFID hardware as integrated by Avery). To upgrade Avery's existing feeder (system #1) to be equivalent to (system # 2), Multifeeder will build a new custom XLD Discharge Assembly (600mm or 23.64" long) with Split Top. All the parts will be installed on an existing Multifeeder supplied MFT 250 Industrial Performance Friction feeder at MFT to test and verify performance of the assemblies prior to shipment with a new SC 1000-350 Shingling Conveyor (1000mm x 350mm) positioned perpendicular to flow. The tested and integrated kit of parts will be shipped to Avery Dennison for installation and integration with their existing MFT 250 Friction Feeder system. Avery's existing discharge assembly will be returned to Multifeeder as part of this proposal. Sequence of Operation of the upgraded feeder: The MFT 250 feeder will gently separate the RFID tags from an inclined stack in the in feed magazine of the feeder. The feeder is currently equipped with two feed belts with a bridge belt assembly (bottom only) in the middle. The tags will be transferred one at a time onto the 600mm extended discharge of the feeder. Left and Right Discharge Side Guides ED Side (200mm) will be used to be certain that the tags are straight as they travel on the feeder discharge. The feeder will be equipped with 100% gearing, a split top discharge belts, and a Photo Optic Start Sensor will be used in placed of the emitter receiver pair to allow Avery Dennison to set the stop position of the tags on the discharge of the feeder. The existing Photo Optic Start Sensor (used in place of the emitter receiver pair to detect the products) and Avery supplied and integrated camera and light will be mounted onto an extruded aluminum U Shaped Bridge. The tags will be fed with the narrow dimension leading. A Split top discharge will be used to allow access to the top of the tag. Avery will signal the feeder to feed and will receive back feeder status via a RS 232 interface cable assembly. Once stopped Avery Dennison will signal a customer-supplied and integrated RFID device will write the tag, read the tag, and verify the tag. Once verified the tags will be locked. A Multifeeder provided reject on error gate controlled by an Input/output card (8 in and 8 out) on the feeder to allow Avery to supply the feeder with a serial command to open the gate to reject a bad tag. The completed tags will be transferred onto a SC 1000-350 Shingling Conveyor perpendicular to flow. Avery Dennison will provide a system controller to supervise the system. Avery's controller will control the count of products to be accumulated on the Shingling Conveyor. The feeder system will be mounted onto a HDSR 1000-250 Stand on Roller for mobility. Avery Dennison will be responsible for the installation, integration, and testing of the kits of parts, the system controller, scanner, RFID writer, reader, and locking device. Multifeeder can provide installation, integration, and testing services as an option. Mechanical Engineering will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Options available: Options includes a Spare Parts Kits, a Low Product Detect Sensor Assembly, and Standard Feeder installation. Commission Calculation = $ 18,080.00 - non commissionable items (System drawing, FAT, and Integration) = .15 * 13, 085.00= $ 1,962.75; Additional change order is non-commissionable.
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Part Number

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20436

UPGRADE TO VACUUM DISCHARGE PER PROPOSAL 23312-04

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0 hrs

$12,020.00

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20444

CUSTOM DISCHARGE, SHINGLING CONVEYOR, INTEGRATION, AND TESTING AS PER PROPOSAL # 22377

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$18,080.00

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20494

9109500

1024-08364

MFT 250 IP DCC SLD STD CONFIG

Set Complete

8 Standard Production Build

8 hrs

$0.00

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2268	AUTOMATION DIRECT - CONTACTOR 9A, 24VDC COIL 43MM, JUNCTION BLK M12 8PORT 4PIN	21889	yes	($125.25)
Edit	2277	AUTOMATION DIRECT - MAN MOTOR STARTER 6.3A 45MM RO	21910	yes	($49.50)
Edit	2286	MIDWEST CRATING - 70" L X 36" W X 56" H ID	21963	yes	($281.00)
Edit	2302	METAL SUPERMARKETS - AL .100" X 5.5" X 5.5", AL .100" X 2.5" X 5.5", SS 1/8" X 5/8" X 12' LG	22044	yes	($78.75)
Edit	2314	ECO FINISHING COMPANY - CLR ANODIZE 0.1-0.2/1000"	22106	yes	($40.00)
Edit	2315	ECO FINISHING COMPANY - ELECTROLESS NICKEL	22107	yes	($37.50)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**