2014103 GW Plastics

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R&D Project

Include in A3 Report

Project Scope: The proposed system consists of a Multifeeder Technology transport system to present Tyvek lids up to 200mm (11.81") wide to be printed with a Thermal Print System at a rate of up to 10 per minute. The MFT 250 feeder will gently separate the products from a stack in the in feed magazine of the feeder. The products will be transferred one at a time onto the 375mm (14.76") long feeder discharge. A Heavy Duty Rear Support Assembly will be used to support the stack from the rear as they are fed. As the products exit the discharge of the feeder they will be placed onto the VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm). The MFT 250 feeder will also be equipped with backer repeat mode with encoder. The feeder will vary the speed and timing of the feeder to ensure that the lids are fed with consistent repeat regardless of the speed of the base machine. Next a Thermal Print System will print a lot and a date code on the Tyvek lids as they travel on the Vacuum Track Conveyor. The Thermal Print System will use a ribbon style print to transfer the print from the ribbon to the lid. Once the products have been printed they will be scanned for optical character recognition using a Vision Inspection System to ensure the proper print. If the print inspection fails they will be rejected by the reject assembly at the end of the conveyor. The completed products will be collected into the IMCT Catch Tray for an operator to process. Options available: Other options include a Low Product Sensor Assembly, a spare parts kit, and standard feeder installation.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	19477	9109300	1422-09034	MFT 250 IP DCC XED STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$13,695.00			0
Edit	19478	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	2		$914.00			8
Edit	19479	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,633.00			5
Edit	19480	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	1 Standard Production Build	1 hrs	1		$850.00			1
Edit	19481	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$2,995.00			1
Edit	19482	9248055	1331-13344	VTC 2000 550 CLOSED FRAME STAND CONFIG	Set Complete	32 Standard Production Build 2 Shipping 1 Pre-Production 8 Integration and Testing	43 hrs	1		$29,995.00			0
Edit	19483	8719601		VAC BLOWER ASSY 2.6KW APST	Set Complete		0 hrs	1		$4,495.00			0
Edit	19484	CUSTOM		THERMAL PRINT SYSTEM WITH MOUNTING	Set Complete		0 hrs	1		$16,434.00
Edit	19485	CUSTOM		COGNEX CAMERA VISION SYSTEM	Set Complete		0 hrs	1		$14,495.00
Edit	19486	4686700		AIR FINGER REJECT 550	Set Complete	1 Standard Production Build 2 Integration and Testing	3 hrs	1		$4,995.00			0
Edit	19487	9254700		IMCT 550 76 X 310	Set Complete	1 Standard Production Build	1 hrs	1		$2,055.00			0
Edit	19488	CUSTOM		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$5,995.00
Edit	19489	7013200		LOW PROD SENS 250MM ADJ P&F - ML12	Set Complete	1 Standard Production Build	1 hrs	1		$372.00			0
Edit	19491	9422500		SRB250 STATIC MINIMIZER SYSTEM	Set Complete	1 Standard Production Build	1 hrs	1		$3,900.00			0
Edit	19492	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,260.00			8
Edit	20070			(2) E-STOP MUSHROOM BUTTONS	Set Complete		0 hrs	1		$595.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2181	VIDEOJET TECHNOLOGIES, INC. - DATAFLEX 6420 53MM RH, NULL MODEM CABLE, CLARISOFT IMAGE DESIGN SOFTWAR, LANGUAGE KIT, INSTALL & TRAINING, CONTINUOUS WINDOW BRKT, REGISTRATION ROLLER	21154		($10,788.13)
Edit	2197	AUTOMATION INC - OCR-ONLY 16MM BLUE LIGHT, COGNEX STD ETHERNET CBL, POWER & I/O M12-12-5M, VISIONVIEW 900	21279		($4,625.00)
Edit	2203	AUTOMATION DIRECT - ETHERNET SW 5PORT PLAS UNMGD,	21329	yes	($99.00)
Edit	2213	COLLINS INK - MAX 3 HP INK CART FOR TYVEK	21435		($40.00)
Edit	2221	MIDWEST CRATING - 144" L X 48" W X 72" H ID	21506		($640.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**