2014055 Harvard Card Systems

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Project Scope: The proposed system consists of a base MFT IP 350XED HCP Industrial Performance Friction Feeder which will separate and feed your base product from a stack in the in feed hopper of the feeder. The product will then be placed onto the VTC 4000-550 Vacuum Track Conveyor using an Accutipping Repeat Controller to create consistent placement of the base product (leading edge to leading edge) onto the VTC. The hot melt glue system will be applied to the top surface of the card. The base product will then travel under the MFT IP 250XED HCP Industrial Performance Friction Feeder and Dual Stage Tipping System which will first create the same spacing as the base product spacing on the VTC using the second Continuous Accutipping Repeat Controller. Then, the Dual Stage Tipping System will use the second Continuous Accutipping Controller to fine tune the placement and precisely tip on the product. The feeders will be equipped with a Hard Carcass Package (HCP) which includes discharge side guiding to register the product as it is transported through the discharge of the feeder, Top and Bottom hard carcass discharge belts for high speed accurate product controller, Seiko counters for easy and repeatable setup/changeover, low profile nose roller assembly for shorter product placement and individual nose roller bearings for increased reliability. Optional items: Signal Light to alert operator of machine status at a glance, SC 2000-350 Shingling Conveyor to accumulate the product as it exits the VTC, Dual Stage Lug upgrade for lug registration in the discharge of the Dual Stage Tipping System, Automatic Product Loaders for increased loading capacity, 90 degree APL transfer for tipping feeder with APL, Plow fold assemblies to fold the product, Hot Melt Glue system and pattern controller to apply glue to the base product, VTC Conveyor E-Stops to stop the conveyor when an e-stop button is pushed by and operator, I/O board to interface with any of the optional conveyor stops, Remote base feeder pause switch to remotely pause the base feeder, Central PC/PLC System Controller to allow single point line control for the operator, MFT Datafile Control Software (datafile lookup software) requires Central PC/PLC System Controller purchase, X-Y Adjustable Crank Mounting Assembly for feeder and Driven Discharge for fine tuning in both directions.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	19127	9109821	1412-08978	FEEDER DCC HCP 350 XED STD CON	Set Complete	8 Standard Production Build	8 hrs	1		$18,775.00			0
Edit	19128	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	4 Integration and Testing 2 Standard Production Build	6 hrs	2		$2,995.00			1
Edit	19129	9109321	1412-08979	FEEDER DCC HCP 250 XED STD CON	Set Complete	8 Standard Production Build	8 hrs	1		$16,695.00			0
Edit	19130	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	3 Standard Production Build	3 hrs	3		$2,000.00			0
Edit	19131	7013100		START SENSOR DIFFUSE REFLECT - ML12	Set Complete	1 Standard Production Build	1 hrs	1		$642.00			1
Edit	19132	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$4,995.00			1
Edit	19133	4607603		MFT 350 XED DRIVEN DISCHARGE	Set Complete	8 Standard Production Build 2 Integration and Testing	10 hrs	1		$14,995.00			0
Edit	19134	4304330		1010 PINCH SILICONE ROLLER	Set Complete	1 Standard Production Build	1 hrs	1		$2,394.00			0
Edit	19135	4340700		550 ROD FEEDER MOUNT	Set Complete	2 Standard Production Build	2 hrs	2		$1,925.00			0
Edit	19136	4101310		WHEEL TRACK 350 MOD	Set Complete		0 hrs	2		$1,077.00			0
Edit	19137	9248650	1412-13417	VTC 4000 550 CLOSED FRAME STAND CONFIG	Set Complete	2 Integration and Testing 45 Standard Production Build	47 hrs	1		$39,995.00			0
Edit	19138	8719400		4000 VTC VACUUM BLOWER BASE PACKAGE, 6.5 KW, 318 CFM, 8 IN-HG W/FITTINGS, FILTER, RELIEF VALVE	Set Complete	16 Integration and Testing	16 hrs	1		$6,495.00			0
Edit	19139	CUSTOM		RELAY INTERFACE BOX ASSEMBLY	Set Complete		0 hrs	2		$1,002.00
Edit	19140	CUSTOM		SYSTEM INTEGRATION, SETUP, TESTING, FAT	Set Complete		0 hrs	1		$3,830.00
Edit	19141	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,260.00			8
Edit	19142	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	1 Standard Production Build	1 hrs	1		$410.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2109	METAL SUPERMARKETS - AL 1/2" X 6" X 12' LG	20783	yes	($134.00)
Edit	2110	AUTOMATION DIRECT - CONTACTOR 32A, 24VDC COIL 54MM	20793		($44.50)
Edit	2156	KEYENCE CORP OF AMERICA - NEO-MEGA PWR FIBEROPTIC AMP, FIBER LENS ATTACHMENT, FIBER UNIT REFLECTIVE	21044		($398.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**