2014037 Precision Finishing Systems

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Project Scope: The proposed system consists of a base MFT IP 250ED Industrial Performance Friction Feeder, which will separate and feed your base product into a Lugged Driven Discharge Assembly to register and square the base product. The product will then be placed onto the VTC 4000-550 Vacuum Track Conveyor using an Accutipping Repeat Controller to create consistent placement of the base product (leading edge to leading edge) onto the VTC. The glue will be applied by Precision Finishing Systems. The registered base product will then travel under the MFT IP 250ED HCP Industrial Performance Friction Feeder and Lugged Dual Stage Tipping System which will first create the same spacing as the base product on the VTC using the Continuous Accutipping Controller. Then, the Dual Stage Tipping System will use the second Continuous Accutipping Controller to fine tune the placement and precisely tip on the product. The tipping feeder will be equipped with a Hard Carcass Package (HCP), which includes discharge side guiding to register the product as it is transported through the discharge of the feeder, Top and Bottom hard carcass discharge belts for high speed accurate product controller, Seiko counters for easy and repeatable setup/changeover, low profile nose roller assembly for shorter product placement and individual nose roller bearings for increased reliability. Optional items: Dual Stage Lug upgrade for lug registration in the discharge of the Dual Stage Tipping System, Automatic Product Loaders for increased loading capacity, 90 degree APL transfer and Inline APL VTC Mount for mounting and configuration of the APL's, Dual Gate Dropper to accumulate and drop the cards in continuous feed at the end of the VTC, A Central PC/PLC System Controller; Reject Assembly with Lock Box; Driven Discharge with Takeaway Conveyor; batch dropper will provide a single point access to start and stop the machine and full line controls.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	18955	9109221	1409-08964	MFT 250 HCP DCC ED STD CONF	Set Complete	8 Standard Production Build	8 hrs	1		$16,195.00			0
Edit	18956	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	2 Standard Production Build	2 hrs	2		$410.00			0
Edit	18957	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$2,995.00			1
Edit	18958	9279400		ACCUTIPPING W/ENCODER	Set Complete	12 Integration and Testing	12 hrs	3		$4,995.00			1
Edit	18959	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	4 Standard Production Build	4 hrs	4		$2,000.00			0
Edit	18960	7009900		START SENSOR LASER - KEYENCE	Set Complete	0 Electrical Engineering 1 Electrical Technician	1 hrs	1		$1,595.00			0
Edit	18961	4607603		MFT 350 XED DRIVEN DISCHARGE	Set Complete	4 Integration and Testing 16 Standard Production Build	20 hrs	2		$14,995.00			0
Edit	18962			DUAL STAGE LUG UPGRADE	Set Complete		0 hrs	2		$1,824.00
Edit	18963	7013100		START SENS DIST LO-DO M12M	Set Complete	2 Standard Production Build	2 hrs	2		$642.00			1
Edit	18964	4571700		PRESSURE ROLLER 550 FREE ROLLING WHEEL	Set Complete	2 Standard Production Build	2 hrs	1		$2,394.00			0
Edit	18965			SOLID FRAME BASE FEEDER AND DRIVEN DISCHARGE MOUNT WITH X ADJUSTMENT	Set Complete		0 hrs	1		$9,285.00
Edit	18966			X - Y CRANK ADJUSTABLE STRADDLE MOUNT (FEEDER AND DD)	Set Complete		0 hrs	1		$17,875.00
Edit	18967	4101310		WHEEL TRACK 350 MOD	Set Complete		0 hrs	2		$3,200.00			0
Edit	18968	9248680	1409-13403	VTC_4000_550_50-75-50_CF	Set Complete		0 hrs	1		$39,995.00			0
Edit	18969	8719401		4000 VTC VACUUM BLOWER BASE PACKAGE, 6.5 KW, 318 CFM, 8 IN-HG W/FITTINGS, FILTER, RELIEF VALVE	Set Complete		0 hrs	1		$6,495.00			0
Edit	18970	CUSTOM		(4) VTC CONVEYOR E-STOPS (VTC WILL STOP IF FEEDERS AND/OR DD HAVE A FAULT)	Set Complete		0 hrs	1		$1,855.00
Edit	18971	7066100		RELAY INTERFACE BOX ASSEMBLY	Set Complete	2 Standard Production Build	2 hrs	2		$1,002.00			1
Edit	18972	7032200		I/O CONTROL BOARD ASSY KIT	Set Complete	0 Electrical Engineering 10 Electrical Technician	10 hrs	2		$2,095.00			0
Edit	18973	CUSTOM		REMOTE BASE FEEDER PAUSE SWITCH	Set Complete		0 hrs	2		$995.00
Edit	18974	9212600	1409-13404	SC 2000 350 RR STD CONFIG	Set Complete	14 Standard Production Build 1 Pre-Production	15 hrs	1		$4,195.00			0
Edit	18975	CUSTOM		SC TRANSFER ROLLER, END STOPS, START STOP WITH VTC CONVEYOR UPGRADE	Set Complete		0 hrs	1		$2,205.00
Edit	18976	CUSTOM		SYSTEM INTEGRATION, SETUP, TESTING, FAT	Set Complete		0 hrs	1		$3,995.00
Edit	18977	CUSTOM		INSTALLATION, TRAINING AND SITE ACCEPTANCE QUALIFICATION (32 HOURS)	Set Complete		0 hrs	1		$4,995.00
Edit	19055			REJECT ON ERROR ASSEMBLY WITH XED DRIVEN DISCHARGE TAKEAWAY CONVEYOR	Set Complete		0 hrs	1		$2,492.50
Edit	19056			CENTRAL PC/PLC CONTROLLER	Set Complete		0 hrs	1		$7,287.50
Edit	19202	9109221	1409-08965	MFT 250 HCP DCC ED STD CONF	Set Complete	8 Standard Production Build	8 hrs	1		$16,195.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2082	AUTOMATION DIRECT - CONTACTOR 32A 24VDC COIL 54MM, PB ENC 22MM GRY	20561		($57.50)
Edit	2083	MCMASTER-CARR - 22MM SW LABEL BLACK,	20568	yes	($15.00)
Edit	2088	BECKHOFF AUTOMATION - 6.5" ATOM TOUCHSCREEN, UPGRADE TO 1.6GHZ, TWINCAT PLC RUNTIME, VISUALIZATION	20583		($2,120.66)
Edit	2090	AUTOMATION DIRECT - MMS CONTACT 1NO AUX 1NO ALM LE,	20588	yes	($10.00)
Edit	2091	KEYENCE CORP OF AMERICA - LASER SENSOR HEAD, LASER SENSOR,	20589	yes	($598.00)
Edit	2092	BECKHOFF AUTOMATION - TWINSAFE MOD, 4 CH DIG INPUT TERM, ETHERCAT TERM 4 FAILSAFE	20596		($561.85)
Edit	2123	METAL SUPERMARKETS - 7-1/8" X 7-1/8" X 1-1/4"	20845		($84.00)
Edit	2131	HOSE/CONVEYORS INCORPORATED - BELT KIT (3)	20897		($135.00)
Edit	2112	STEINER ELECT - T SLOTTED EXT BAR	N/A		($109.87)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**