2013054 Mad Studios

Back to the Intranet

Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Mad Studios 2013054.doc Workorders Folder

Project#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

*Market Segment:

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Quote#:

Quote Date:

Video#:

Ship Via:

ME Review:

EE Review:

Build By:

Pymt Recvd:

NDA:

Order Rev.:

Requested Ship:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

Project Scope: The proposed system consists of a Multifeeder Technology feeding, verification, wrapping, and labeling system to feed, verify, wrap, and label batches of gift cards. A Multifeeder Technology MFT 350 Industrial Performance Friction feeder with bar code verification system will count and drop batches of Gift Cards and other products up to 300mm (11.81") wide to be wrapped by a Multifeeder supplied Doboy Stratus wrapping machine. The wrapping machine will be configured with a 2.5 meter infeed conveyor. The MFT 350 IP Friction Feeder will gently separate your products from a vertical stack of the in feed hopper of the feeder. As the products are fed, they will be transported individually through the 375mm (14.76") long discharge of the feeder and will be transferred one at a time into an ADT 350 Automatic Drop Table where they will be stacked and accumulated in a pre-selected count with the bar codes facing up. Dual Vacuum Track Assemblies each consisting of a vacuum chamble and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products as they are fed. A bar code verification system will be used to read the bar codes on the product and store the sequence of codes for the batch in the computer controller as they travel on the feeder discharge. The feeder will require a good scan for each card and if a "No Read" or a "Bad Read" occurs the feeder will be signaled to stop and will declare a fault. The feeder drop table combination will be signaled to drop a completed stack into the in feed of the Doboy wrapping machine by a Photo Optic Start Sensor. Once the drop table releases a completed stack, it will return to its closed position and will signal the feeder to replenish the drop table with a new stack. The feeder and drop table system will be mounted onto a HDSR 1000-350 Stand on Rollers for height adjustment and mobility. The stack of cards will travel on the flighted in feed of the Doboy Stratus wrapping machine and will be wrapped. The wrapped stacks will exit the wrapping machine on a 600mm long exit conveyor where a Multifeeder supplied bar code reader system will read the bar code on the wrapped package of cards. The Bar Code Reader will interface with a Multifeeder-supplied and integrated computer system to determine the sequence of card numbers in the package. The computer control system will interface with a label management software program to provide the PA 150 Print and Apply Labeling machine with the sequence of codes and numbers to be printed and applied onto the package as it travels on the exit conveyor. The PA 150 Print and Apply Labeling machine system will be mounted onto a Stand on Rollers for height adjustment and mobility and will be signaled to apply the label onto the package as it travels on the conveyor. A second bar code reader system will scan the label that has been applied to verify that it is correct with respect to the cards in the pack. If a "No Read" or a "Bad Read" occurs the host system will be signaled to stop (stop on error). The labeled stacks will be transferred onto a SC 2000-550 (2000mm x 550mm) Shingling Conveyor for where an operator will place ten stacks of wrapped cards into a corrugated box. Mechanical Engineering will create a system drawing and system specification for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Installation and training is not included in this proposal. Multifeeder can provide Installation services at our standard rates. Options available: An optional Automatic Product Loader can be used to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. Other options include a Spare Parts Kit, A Low Product Detect Sensor Assembly, and Standard Feeder Installation. Doboy Stratus: BASE MACHINE INCLUDES: A. 1500mm (5’) infeed conveyor with snap-in lug style chain. All product contact parts incorporate food grade material. (Snap in, plastic pushers are standard.) B. Single parent roll backstand with web tension control via festoon rollers and variable resistance brake. C. Change parts for one size package. (former-chain-product spacer). D. One-up (1-up) cutting head. 120mm (4-3/4”) diameter x 180mm (7”) long x 9.5mm (3/8”) seal width crimpers, vertical serrations. Crimpers can be cleaned without resynchronization. E. Two sets of finwheels (one heated, one cold) along with a device to provide fin foldover and product transfer to the cutting head. F. 600mm (24”) removable discharge conveyor with adjustable inlet nose roller position to provide smooth transfer of product from the cutting head. G. Solid state thermocouple precision heat controls with digital indicators. Two provided - one for the end crimper assembly and one for the heated finwheel assembly. H. Pre-programmable control panel for up to twenty products. Wrapper speed, package cutoff length, positioning of product within the package, and the positioning of graphics on the film (optional electric eye required) are pre-programmable. Adjustments can be made while the machine is running. Password protection. No jam feature (product dependent) and shorter resynchronization increases uptime. I. Variable speed from 20 to 90 packages per minute (with one-up crimper arrangement), up to 150 packages per minute (with two-up crimper arrangement). J. Independent motors for the cutting head, fin seal, and infeed eliminate the need for chains and belts. Crimper pause is a function of the crimper servo motor and is automatically adjusted to match the programmed package cutoff length. K. Electronic torque limiting on infeed, finwheel and cutting head axis. L. Dial adjustment of cutting head height simplifies changeovers when product height varies. M. Controlled machine stop position with crimpers in the open position (during normal stop mode) preventing film burn off. N. Electrical: 220 volt/60 cycle/1 phase with lock out type main on/off switch. O. Safety guards with automatic shutoff (OSHA compliant). P. One installation and maintenance manual in CD format. Q. Right to left machine direction. R. Casters. S. Factory Acceptance Test. Every machine shipped from Bosch goes through one of several levels of Factory Acceptance Testing (FAT). The FAT included with your machine is Level 1A – Basic: Included is basic machine orientation, functionality testing as far as practicalities allow, machine operation and changeover for up to two products. Additional product demonstration and testing is available and charged at the Bosch standard hourly rate per Technician. T. This proposal includes 1 day for FAT testing. U. Installation, startup, and training are not included in this proposal. They are available at service rates identified on the attached rate sheets. As a normal part of startup, factory settings may have to be modified to account for differences between factory and customer plant conditions. This proposal is intended to provide reasonable price estimations based on available project details and scope at the time of the request. As project scope, specifications, and timing may change with time, customer priorities, market changes, and other such factors, this proposal is non-binding to Multifeeder or Bosch Packaging Technology, Inc. Final project scope, specifications, and pricing will be confirmed with the order acknowledgment upon receipt of the project purchase order. Commission Calculation: $ 205,583.00 - Non Commissionable items (Microscan, System Drawing, FAT, and Integration, L 28 Vacuum Supply, Bosch Stratus) 205,583.00 - (3 x $ 6,795.00 - $ 29,995.00 - $ 1,222.00 - $ 72,735.00) = $ 205,583.00 -$ 124,337.00 * .15 = $ 12,186.90
Notes:
Work Done:

Representative:
Rep Commission(%):
Tax Exempt(Y/N):
If exempt attach certificate of exemption:
Tax ID:
Custom Brokers Name:
Custom Brokers Phone:
Std Terms (55%,35%,10%):
Non Std Terms:

Section Refreshing.....

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	17107	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	1 Standard Production Build	1 hrs	1		$410.00			0
Edit	17108	9109800	1431-09065	MFT 350 IP DCC XED STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$15,775.00			0
Edit	17109	9208310	1329-13335	ADT 250 350 XLT STD CONFIG	Set Complete	10 Integration and Testing 16 Standard Production Build	26 hrs	1		$8,995.00			0
Edit	17110	7013100		START SENSOR DIFFUSE REFLECT - ML12	Set Complete	4 Standard Production Build	4 hrs	4		$642.00			1
Edit	17111	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	3 Standard Production Build	3 hrs	3		$2,000.00			0
Edit	17112	9160000	0847-02806	HDSR 1000 250-350	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,595.00			4
Edit	17113	8131000		MS-9 INSTALLATION KIT DCC FDR	Set Complete	3 Electrical Technician 30 Standard Production Build	33 hrs	3		$6,795.00			0
Edit	17114	9425900	1313-03055	MFT 150 PA LABELER	Set Complete	16 Electrical Technician 16 Integration and Testing 24 Standard Production Build	56 hrs	1		$12,995.00			1
Edit	17115	4298000		PRINT AND APPLY TAMP APPLICATOR 2 X 2	Set Complete	1 Standard Production Build	1 hrs	1		$2,495.00			0
Edit	17116	2259500		54" HD UPRIGHT LOW TOE STAND	Set Complete	3 Standard Production Build	3 hrs	1		$1,495.00			0
Edit	17117	SPECIAL		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$29,995.00
Edit	17118	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1		$1,222.00			5
Edit	17119	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	2		$914.00			8
Edit	17120	SPECIAL	1319-13294	DOBOY MODEL STRATUS WRAPPING MACHINE	Set Complete		0 hrs	1		$72,735.00
Edit	17121	SPECIAL		SYSTEM COMPUTER CONTROLLER WITH SOFTWARE INCLUDED	Set Complete		0 hrs	1		$24,995.00
Edit	17122	7032200		I/O CONTROL BOARD ASSY KIT	Set Complete	5 Electrical Technician	5 hrs	1		$2,095.00			0
Edit	17123	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$0.00			8
Edit	17275	9212600	1319-13293	SC 2000 350 RR STD CONFIG	Set Complete	1 Pre-Production 14 Standard Production Build	15 hrs	1		$4,195.00			0
Edit	17276			CREDIT FOR CHANGE FROM 2.5 METER TO 1.5 METER IN FEED ON BOSCH WRAPPING MACHINE	Set Complete		0 hrs	1		($2,000.00)

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1797	BOSCH PACKAGING TECHNOLOGY - MODEL STRATUS HORIZONTAL	18879		($46,240.00)
Edit	1768	POWER/MATION DIVISION INC - 0300H0400W0120D KL L/MPL RAL70,	19129	yes	($79.90)
Edit	1794	BECKHOFF AUTOMATION - 12" TOUCHSCREEN 1.9 GHZ, UPGRADE CORE 2 DUO, UPGRADE 4 GB RAM, 8GB CFAST FLASHCARD, REMOVAL OF WIN CE 6.0 0S, WIN EMBEDDED STD 2009 EN, 2 SLOT FOR CE CARD INSTEAD/1CF	19255		($3,413.69)
Edit	1806	INNOVATE PRODUCTS - MINI HAWK HI RES HI DENS SER5V, TOOLS DR USER DOC SOFTWARE, IC-332 5V TO 24V ADAPTOR	19323		($1,939.50)
Edit	1911	AUTOMATION DIRECT - ETHERNET SW 5 PORT	19831		($99.99)
Edit	1912	BECKHOFF AUTOMATION - 3 CH RS-232 TERM BLK,	19832	yes	($757.35)
Edit	1913	DIGI-KEY CORPORATION - CONN D SUB HSG RECEPT 9 POS, CONN D SUB SCREW ERT,	19844	yes	($17.85)
Edit	1914	TRIANGLE CABLES - 1.5FT USB 2.0 HS TYPE A-B MALE	19846	yes	($4.00)
Edit	1919	UNITED ELECTRIC / EESCO - HOFFMAN ENCLO 16X20X6, HOFFMAN PANEL 16 X 20	19860		($208.82)
Edit	1941	AIR ENGINEERING & SUPPLY - 15 S UNIV LIVING NUB	19961	yes	($16.66)
Edit	1967	HARTFIEL AUTOMATION, INC. - 240V 60HZ SINGLE PHASE 72 RPM, 240V MOTOR START CAP	20049		($567.60)
Edit	2234	MIDWEST CRATING - 160" L X 40" W, 120" L X 36" W	21645		($395.00)


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**