2013049 DZ Card

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Project Scope: This system is designed to run many different card processing applications, including but not limited to: Application 1, normal gift card: First, the cards would be loaded into the MFT 250 HCP XED Friction Feeder. Next, the cards would be singulated by the feeder and fed into the driven discharge. In the driven discharge, the Magnetic encoder writer and reader will write and then read the magnetic stripe. The card will then tip onto the conveyor base. The controller will track the product and trigger the print system to print onto the card UV DOD. Next the UV dryer will cure the ink. The camera system can inspect the printing to verify it is correct, rejecting if any issues occur. If the card needs printing on the second side, the cards can be re-run upside down. The magnetic stripe reader will be flipped over to read the bottom of the card. The cards will be fed in the 250 HCP XED feeders, reading the Magnetic stripe in the driven discharge on the bottom. The controller will track the card and the UV Printer will apply UV ink. Curing and camera reject are as above. Printed and encoded cards to meet ISO 7810 requirements. Application 2, SIM card attachment: For this application, the base card 30mm x 40mm x 200gsm base carrier will be separated and fed by the base 350 V XED feeder. A database will be used to look up an address or other information up to 36mm wide to print onto the base card. The database will match the pre-sequenced SIM cards. After printing, the UV curing LED will cure the ink (will need to be moved upstream of the tipping feeder). After the ink is cured, glue will be applied To the base card. The base card will travel down the line. The MFT 250 HCP XED will be retro-fit with the SIM card magazine and discharge. The 250 HCP with SIM card set-up will tip the SIM card onto the base card. The camera system will then do a match check to verify the card and SIM have matching data. If they do not match, then the product will be rejected. Sequential rejects stop the line based off a software parameter for quantity. Finished product collects on the shingling conveyor for operator to pick up. Minimum detection rate for camera 98% for SIM card reading. 99% preferred. Application 3, A4 backer card with CR80 attached and printing: First, the A4 paper is fed from the base 350 V XED feeder. Next, the A4 passes under the glue head where glue is applied. Then, the 250 HCP XED feeder will feed a CR80 card, reading the magnetic stripe in the driven discharge. The controller will track the A4 and the printer will print the associated data up to 36mm (address or other). Wider print is possible if additional print heads are purchased. The camera will then verify the printing and reject if the printing is incorrect. Finished product is collected on the shingling conveyor for the operator to pick up.
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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**