2013049 DZ Card

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis DZ_Card_2013049.doc Workorders Folder

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Project Scope: This system is designed to run many different card processing applications, including but not limited to: Application 1, normal gift card: First, the cards would be loaded into the MFT 250 HCP XED Friction Feeder. Next, the cards would be singulated by the feeder and fed into the driven discharge. In the driven discharge, the Magnetic encoder writer and reader will write and then read the magnetic stripe. The card will then tip onto the conveyor base. The controller will track the product and trigger the print system to print onto the card UV DOD. Next the UV dryer will cure the ink. The camera system can inspect the printing to verify it is correct, rejecting if any issues occur. If the card needs printing on the second side, the cards can be re-run upside down. The magnetic stripe reader will be flipped over to read the bottom of the card. The cards will be fed in the 250 HCP XED feeders, reading the Magnetic stripe in the driven discharge on the bottom. The controller will track the card and the UV Printer will apply UV ink. Curing and camera reject are as above. Printed and encoded cards to meet ISO 7810 requirements. Application 2, SIM card attachment: For this application, the base card 30mm x 40mm x 200gsm base carrier will be separated and fed by the base 350 V XED feeder. A database will be used to look up an address or other information up to 36mm wide to print onto the base card. The database will match the pre-sequenced SIM cards. After printing, the UV curing LED will cure the ink (will need to be moved upstream of the tipping feeder). After the ink is cured, glue will be applied To the base card. The base card will travel down the line. The MFT 250 HCP XED will be retro-fit with the SIM card magazine and discharge. The 250 HCP with SIM card set-up will tip the SIM card onto the base card. The camera system will then do a match check to verify the card and SIM have matching data. If they do not match, then the product will be rejected. Sequential rejects stop the line based off a software parameter for quantity. Finished product collects on the shingling conveyor for operator to pick up. Minimum detection rate for camera 98% for SIM card reading. 99% preferred. Application 3, A4 backer card with CR80 attached and printing: First, the A4 paper is fed from the base 350 V XED feeder. Next, the A4 passes under the glue head where glue is applied. Then, the 250 HCP XED feeder will feed a CR80 card, reading the magnetic stripe in the driven discharge. The controller will track the A4 and the printer will print the associated data up to 36mm (address or other). Wider print is possible if additional print heads are purchased. The camera will then verify the printing and reject if the printing is incorrect. Finished product is collected on the shingling conveyor for the operator to pick up.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	17033	9108360	1322-08812	MFT 350 V DCC XED STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$9,995.00			0
Edit	17034	9279710		BACKER REPEAT MODE WITH ENCODER	Set Complete		0 hrs	1		$2,995.00
Edit	17035	9248674	1322-13313	VTC 4000 550 PRINT SIL. BELT	Set Complete	45 Standard Production Build	45 hrs	1		$39,995.00			0
Edit	17037	8719401		VAC ASSY 6300W NO ENCLOSURE	Set Complete		0 hrs	1		$6,495.00			0
Edit	17038	8700042		HOT MELT SYSTEM STD CON 04 02	Set Complete	15 Integration and Testing	15 hrs	1		$10,275.00			0
Edit	17039	8279605		MFT GLUE CONTROLLER	Set Complete	0 Electrical Engineering 4 Electrical Technician	4 hrs	1		$3,095.00			0
Edit	17040	9109321	1322-08811	MFT 250 HCP DCC XED STD CONF	Set Complete	8 Standard Production Build	8 hrs	1		$16,695.00			0
Edit	17043	4607683		DUAL DISCHARGE HCP 350 XED	Set Complete		0 hrs	1		$14,995.00			0
Edit	17044	9279400		CONTINUOUS ACCUTIPPING W/ENCOD	Set Complete	4 Integration and Testing	4 hrs	1		$4,995.00			1
Edit	17045	9105802	1322-08813	MFT 250 SPD DCC ED 250 75-14	Set Complete		0 hrs	1		$9,696.00			0
Edit	17046	4101510		SMALL PRODUCT TRANSFER ROLLER	Set Complete		0 hrs	1		$1,831.00			0
Edit	17047	7013100		START SENS DIST LO-DO M12M	Set Complete	1 Standard Production Build	1 hrs	1		$642.00			1
Edit	17048	SPECIAL		CONV STRADDLE ASSEMBLIES CUSTOM	Set Complete		0 hrs	1		$1,242.00
Edit	17049	SPECIAL		OCR VISION SYSTEM W/ CONTROLLER & MOUNTING	Set Complete		0 hrs	1		$25,240.00
Edit	17050	SPECIAL		CAMERA W/ LOOK UP & PRINT	Set Complete		0 hrs	1		$4,995.00
Edit	17051	SPECIAL		UV PRINTER 36MM W/ CONTROLS & MOUNTING	Set Complete		0 hrs	1		$46,860.00
Edit	17052	SPECIAL		UV LED CURING W/ CHILLER	Set Complete		0 hrs	1		$16,240.00
Edit	17053	7013600		START SENS 18MM ADJ LO-DO	Set Complete	0 Electrical Engineering 3 Electrical Technician	3 hrs	3		$440.00			0
Edit	17055	9193700	1337-13358	APL 1000 290 STD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$4,195.00			1
Edit	17056	SPECIAL		SYSTEM INTEGRATION, TESTING, FAT & CHECKOUT	Set Complete		0 hrs	1		$24,420.00
Edit	17057	SPECIAL		MAGNETIC STRIPE WRITER & READER FOR DRIVEN DISCHARGE	Set Complete		0 hrs	1		$49,670.00
Edit	17058	4686700		REJECT ON ERROR MECHANICS & CONTROLS	Set Complete	1 Standard Production Build 2 Integration and Testing	3 hrs	1		$5,995.00			0
Edit	17059	SPECIAL		SYSTEM CONTROLLER FOR TRACKING & CENTRAL CONTROL	Set Complete		0 hrs	1		$24,390.00
Edit	17060	SPECIAL		INSTALLATION & TRAINING (ON SITE)	Set Complete		0 hrs	10		$350.00
Edit	17061	SPECIAL		QUICK CHANGE PARTS FOR FAST SET-UP OF 780 MICRON CARD	Set Complete		0 hrs	1		$1,995.00
Edit	17062	SPECIAL		MOUNT FOR ADDITIONAL READ/WRITE HEAD ON ENCODER	Set Complete		0 hrs	1		$1,870.00
Edit	17063	SPECIAL		CRATING, SHRINK WRAP, VACUUM PACK	Set Complete		0 hrs	1		$4,500.00
Edit	17064	SPECIAL		ADDITIONAL 36MM PRINTING HEAD W/ MOUNTING	Set Complete		0 hrs	1		$23,000.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1839	PROFESSIONAL PLASTICS - TEFLON SHEET 16" X 1.5" X .750 THICK-NO PO			($100.82)
Edit	1702	IO ENGINEERING, INC. - IO ENG HI SPEED MAG WRITE/READ	18845		($11,985.00)
Edit	1703	DPST - UV PRINTING SYSTEM W/CONTROLS, LED CURING W/CHILLER & MOUNT	18847		($86,900.00)
Edit	1719	AUTOMATION INC - IS5603 HI SPEED 2MP, 5M IO MODULE CBL, 5M E NET CBL, IO MODULE, 16MM LENS, 75MM WHITE BRICK LIGHT, 5M LIGHT CBL, 9" VISION VIEW,	18903	yes	($12,880.00)
Edit	1746	B & B MANUFACTURING - 400MM P.L. URETHANE/STEEL BELT,	19046	yes	($38.70)
Edit	1751	POWER/MATION DIVISION INC - ENCLOSURE 300 X200 X120MM, HAMMOND INNER PANEL 20 X24, HAMMOND ENCL 20 X24X 8	19092		($366.19)
Edit	1788	DIGI-KEY CORPORATION - 3.96 EP PLUG HS RED, CONN RECEPT 12 POS, CONN RECEPT 5 POS, CONN PLUG 5 POS, DB9F TO DB25F, D SUB HSG PLUG 9 POS, POWER SUPPLY DIN 48V 10A, PWR SUPPLY DIN 5 V 15W 3.0A,	19214	yes	($385.70)
Edit	1789	POWER/MATION DIVISION INC - TR1-U1R4-7200NV1QOC-J06	19215		($220.00)
Edit	1792	DIGI-KEY CORPORATION - DB15 CABLE M-F,	19238	yes	($43.00)
Edit	1793	CDW DIRECT, LLC - ERGOTRON SV SIT-STAND COMBO	19240		($541.55)
Edit	1796	AUTOMATION DIRECT - ETHERNET SW 8PORT	19277	yes	($174.00)
Edit	1850	Q-CARD, CO. - MAG3X:R/W-LOANER 1ST MONTH	19278		($1,200.00)
Edit	1799	AUTOMATION DIRECT - CONT 32A 24VDC COIL 54MM,	19288	yes	($44.50)
Edit	1805	GRAPH TECH USA - MAG ENCODER W/R, CONNECTION BOX FOR 4 I/O, I/O CABLE 10 METER, UV INK FOR LED CURE 5 LITER, MONOMERT FLUSH 5 LITER	19300		($9,003.00)
Edit	1811	DIGI-KEY CORPORATION - PHOTOCOUPLER HS TRANS 8DIP,	19339	yes	($15.70)
Edit	1814	DIGI-KEY CORPORATION - RELAY SPDT 2A 24V,	19348	yes	($11.28)
Edit	1823	MCMASTER-CARR - BRONZE FLG BRG 12 ID X 16 OD 1, THRUST BRG,	19394	yes	($76.92)
Edit	1824	METAL SUPERMARKETS - AL 3/16 X 24.5" X 32" LG	19395		($107.00)
Edit	1836	KEYENCE CORP OF AMERICA - DIGITAL LASER, DIGITAL LASER AMP	19477		($598.00)
Edit	1838	DIGI-KEY CORPORATION - CABLE RJ45 PLUG-5M,	19491	yes	($50.65)
Edit	1851	Q-CARD, CO. - MAG3X:R/W -LOANER 2ND MONTH	19508		($1,200.00)
Edit	1854	DIGI-KEY CORPORATION - FAN 40 X 10 5VDC, CONN RECEPT 2 POS W/RAMP, FAN GUARD 40MM METAL, FAN FILTER 40MM 30PPI, KEYBOARD EXT CBL,	19525	yes	($18.37)
Edit	1883	MIDWEST CRATING - 2 EACH CRATING CHARGES	19683		($2,272.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**