2013036 Datacard Group

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Project Scope: The proposed system consists of a MFT 103HSM High Speed Label appilcator to apply mag stripe labels onto CR 80 cards traveling down your existing Data Card machine at a rate of up to 550 products per minute with a tolerance of +/- 1/16". A roll of labels will be loaded onto the labeler unwind assembly which gently unwinds the roll of labels to stage them to be applied. The labeler is equipped with brushless servo motor with computer control to accurately place the mag stripe labels onto the CR 80 cards. The Labeler will be signaled to label by a Start Sensor assembly detecting the passing base product. An encoder will be mounted onto your existing conveyor to monitor the speed. The Labeler will adjust the speed and timing of the labeler based upon the speed of the product traveling below. A vacuum takeaway is used to transfer the liner of the labels into a waste container once complete. The labeler included an extruded aluminum mounting frame to mount the labeler onto your existing Data Card Base machine. Mechanical Engineering will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Options items: Spare Parts Kit, Low Product Detect Sensor Assembly, and Standard Labeler installation.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	16975	9427100	1308-03052	LABELER HSM 103 POWER REWIND STAND CONFIG W/ REWIND	Set Complete	16 Standard Production Build	16 hrs	1		$22,990.00			0
Edit	16976	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	3 Standard Production Build	3 hrs	3		$2,000.00			0
Edit	16977	7013100		START SENSOR DIFFUSE REFLECT - ML12	Set Complete	3 Standard Production Build	3 hrs	3		$642.00			1
Edit	16978	9279200		TIMING/SPEED COMPENSATION W/ENCODER	Set Complete	3 Standard Production Build 6 Integration and Testing	9 hrs	3		$4,995.00			0
Edit	16979	4298942		LABELER UNWIND MAIN ASM W	Set Complete		0 hrs	3		$1,465.00			0
Edit	16980	SPECIAL		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$2,995.00
Edit	17006	9427100	1308-03053	LABELER HSM 103 POWER REWIND	Set Complete	16 Standard Production Build	16 hrs	1		$22,990.00			0
Edit	17007	9427100	1308-03054	LABELER HSM 103 POWER REWIND	Set Complete	16 Standard Production Build	16 hrs	1		$22,990.00			0
Edit	17102	5034200		14PIN CIRCULAR CONNECTOR PLUG	Set Complete		0 hrs	3		$120.00			17
Edit	17103	SPECIAL		ROTATE ORIENTATION OF LCD AND KEYPAD ON LABELER CONTROL BOX 180 DEGREES - 3 UNITS TOTAL	Set Complete		0 hrs	1		$645.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1691	COURIER FEES-PLATING			($74.48)
Edit	1678	METAL SUPERMARKETS - 1/4" X 4" X 4' LG	18675		($42.00)
Edit	1682	METAL SUPERMARKETS - AL TOOL 1/2" X 8-1/2" X 20.562, ALUM 2" SQ X 12' LG	18699		($424.16)
Edit	1689	LINEMODS LLC - PRESSURE WHEEL ASSY 1.5"	18754		($388.00)
Edit	1692	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE FEE	18756		($110.00)
Edit	1693	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	18772		($70.00)
Edit	1704	AUTOMATION SENSORS, INC. - OPTEX PNP RED FIBER AMP M8-4, SUNX FIBER M4, SUNX R/A LENS	18863		($140.90)
Edit	1727	AUTOMATION SENSORS, INC. - OPTEX PNP RED LITE FIB AMP M8-, SUNX FIBER M4 THREAD, SUNX R/A LENS	18969		($281.80)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**