2012146 Grand River Enterprises

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial Performance tipping system to adhere a tax stamp onto a label web at a rate of up to 120 per minute with an accuracy of +/- 2.5 mm front to back and +/- .5mm side to side accuracy with a 90% confidence. The system will use an Extruded aluminum frame to mount a label unwind, a Nordson Hot Melt Glue system, an MFT 250 IP Friction Feeder, and a powered rewind. An operator will load a roll of label product onto a Multifeeder HS 103 High Speed Labeler Power unwind assembly. The unwind assembly will be mounted onto an extruded aluminum system frame. The labeler control will be set to move the unwound web at a consistent continuous speed. The unwound labels will travel over a flat work surface where a Nordson Hot Melt Glue system will apply permanent glue onto the web as it travels on the flat work surface. Next An MFT 250 Industrial Performance Friction feeder will be straddle mounted over the work surface and will gently separate your products from a vertical stack of the in feed hopper of the feeder. As the products are fed, they will be transported individually through the 200mm (7.87") long discharge of the feeder. An air injection assembly will be used to help best separate the stamps. The feeder will be configured with small product change parts consisting of special sides guides, a narrow feed belt track, and a small exit roller assembly. A Bridge Belt Assembly will be used to help transfer the stamp from the feed belt section to the discharge section. Left and Right Discharge Side guide will be used to guide the stamp as it travels on the feeder discharge. An Air Jet will be used to help transfer the stamp from the feeder onto the spot glue surface. The feeder will be signaled to feed by Laser sensor detecting a color mark on the web. The label web will next travel onto the power rewind section of the labeling machine. A Low product Assembly will signal the labeler to stop once the roll is empty. A vision system will be used to be certain that the stamps are placed accurates on the web. If a stamp is missing or placed incorrectly the system will be signaled to stop to allow the operator to correct the web and continue. If a stamp is placed incorrectly a small heat gun can be used to reheat the glue to allow the stamp to be removed or repositioned. Mechanical Engineering will create a conceptual system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment.
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* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	16278	8700042		NORDSON MELTER PROBLUE 4, 4H/G, 2 HEAD CABLE KIT, 1-8FT HOSE AND SWIRL GUN	Set Complete	15 Integration and Testing	15 hrs	1		$12,075.00			0
Edit	16279	SPECIAL		CONV STRADDLE MNT 8020 550	Set Complete		0 hrs	1		$1,242.00
Edit	16280	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$4,995.00			1
Edit	16281	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,000.00			0
Edit	16282	9105801	1248-08718	MFT 250 SPD DCC ED 250-75	Set Complete		0 hrs	1		$13,195.00			0
Edit	16283	4650300		AIR INJECTION ASSEMBLY - WITH REGULATOR	Set Complete	4 Standard Production Build	4 hrs	2		$995.00			0
Edit	16284	SPECIAL		SMALL PRODUCT CHANGE PARTS	Set Complete		0 hrs	1		$2,995.00
Edit	16285	SPECIAL		O-RING BRIDGE BELT TRACK	Set Complete		0 hrs	1		$761.00
Edit	16286	SPECIAL		SIDE GUIDE DISCHARGE ED	Set Complete		0 hrs	1		$525.00
Edit	16287	7013100		START SENSOR DIFFUSE REFLECT - ML12	Set Complete	1 Standard Production Build	1 hrs	1		$590.00			1
Edit	16288	SPECIAL		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$28,895.00
Edit	16289	SPECIAL		SMALL PRODUCT EXIT ROLLER ASSEMBLY	Set Complete		0 hrs	1		$950.00
Edit	16290	4298941		LABELER UNWIND MAIN ASSY	Set Complete		0 hrs	1		$3,995.00			0
Edit	16291	9427100	1223-03046	LABELER HSM 103 POWER REWIND	Set Complete	16 Standard Production Build	16 hrs	1		$18,995.00			0
Edit	16292	8701500		NORDSON GLUE CONTROLLER - EPC-30	Set Complete	0 Electrical Engineering 2 Electrical Technician	2 hrs	1		$3,450.00			0
Edit	16293	9212747	1248-13265	SC 2000 550 FRAME ONLY GR	Set Complete		0 hrs	1		$14,995.00			0
Edit	16294	7009900		START SENSOR LASER - KEYENCE	Set Complete	0 Electrical Engineering 1 Electrical Technician	1 hrs	1		$1,595.00			0
Edit	16295	SPECIAL		VISION SYSTEM TO VERIFY PROPER STAMP PLACEMENT	Set Complete		0 hrs	1		$17,495.00
Edit	16296	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,260.00			8

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1542	POWER/MATION DIVISION INC - ECLIPSE JR 14 X 12 X 6, NEAM ENCL 300 X200X120MM,	18092	yes	($166.27)
Edit	1543	AIR ENGINEERING & SUPPLY - DOOR HANDLE,	18098	yes	($12.33)
Edit	1546	AUTOMATION INC - .5MP CAMERA W/O PATMAX, 5M ETHERNET CBL, 5M POWER I/O CBL, 16MM LENS, 80X16MM WHITE BAR LIGHT, 2M 2 BRANCH CBL, CAMERA LIGHT STROBE ADAPT, FORK SENSOR PNP OUTPUT, VISIONVIEW 700 7" INTERFACE PN,	18099	yes	($8,786.33)
Edit	1548	MCMASTER-CARR - MANIFOLD 3 OUT, 3/8 TUBE,	18108	yes	($20.59)
Edit	1573	INNOVATIVE FLUID POWER NORTH - 10MM FORK SENSOR	18269		($360.00)
Edit	1603	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	18359	yes	($35.00)
Edit	1610	AUTOMATION INC - PNP NPN M8 49	18389		($82.11)
Edit	1632	MIDWEST CRATING - 102" L X 48" W X 72" H I.D.,	18491	yes	($328.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**