2012083 Meyers Printing Company

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Project Scope: The proposed system consists of and MFT IP 550ED Industrial Performance Friction Feeder (capable of feeding products up to 500mm wide) to separate and feed your base products from a stack in the in feed hopper of the feeder. As the products are fed they will be placed onto a VTC 4000-550 Vacuum Track Conveyor with an active vacuum generator to ensure constant vacuum to the product. The products will be transported beneath a glue head where hot melt glue will be applied. The system will be equipped with (2) Hot Melt Glue tanks to support your permanent and fugitive glue requirements. Once the product has been glued it will pass beneath (2) MFT IP 250ED Industrial Performance Friction Feeders to separate and feed your tip on products from a stack in the in feed hopper of the feeders. As the products are fed they will be accurately placed onto your moving base product using the Continuous Accutipping Controller with electronic encoder feedback. The MFT 200HSM High Speed Label Applicator will apply a label as the product passes beneath. After the cards have been applied and the label a vision inspection system will scan the card to verify that it matches a pre-entered image as well as detect the placment of the card. The tipped product will then be folded up to two times using the plow folding assemblies. If the image did match it will be collected onto a shingling conveyor for an operator to process. If the image did not match or the card was not placed properly the system will reject that product at the end of the conveyor.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	15809	9110300	1223-08649	MFT 550 IP DCC XED STD CONFIG	Set Complete	20 Standard Production Build	20 hrs	1		$18,195.00			0
Edit	15810	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$2,995.00			1
Edit	15811	9248650	1203-13201	VTC 4000 550 CLOSED FRAME STAND CONFIG	Set Complete	2 Integration and Testing 45 Standard Production Build	47 hrs	1		$39,995.00			0
Edit	15812	8719400		4000 VTC VACUUM BLOWER BASE PACKAGE, 6.5 KW, 318 CFM, 8 IN-HG W/FITTINGS, FILTER, RELIEF VALVE	Set Complete	16 Integration and Testing	16 hrs	1		$6,495.00			0
Edit	15813	9109200	1223-08648	MFT 250 IP DCC ED STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$13,195.00			0
Edit	15814	4303100		CONV STRADDLE MNT 8020 550	Set Complete	6 Standard Production Build 0 Integration and Testing	6 hrs	2		$895.00			0
Edit	15815	4292100		DISCHARGE SIDE GUIDE HD ED	Set Complete	1 Standard Production Build	1 hrs	1		$914.00			0
Edit	15816	7013600		START SENS 18MM ADJ LO-DO	Set Complete	0 Electrical Engineering 5 Electrical Technician	5 hrs	5		$400.00			0
Edit	15817	9279400		ACCUTIPPING W/ENCODER	Set Complete	8 Integration and Testing	8 hrs	2		$4,995.00			1
Edit	15818	4301800		CONVEYOR MNT 550 ADJ PRESSURE ROLLER FREE ROLLING WHEEL	Set Complete	6 Standard Production Build 2 Integration and Testing	8 hrs	2		$2,394.00			0
Edit	15819	8700042		HOT MELT SYSTEM STD CON 04 02	Set Complete	30 Integration and Testing	30 hrs	2		$10,275.00			0
Edit	15820	8701500		NORDSON GLUE CONTROLLER	Set Complete	0 Electrical Engineering 2 Electrical Technician	2 hrs	1		$3,450.00			0
Edit	15821	4606500		OVERHEAD FOLDING ASSY R TO L	Set Complete	2 Standard Production Build	2 hrs	1		$2,995.00			0
Edit	15822	4606400		OVERHEAD FOLDING ASSY L TO R	Set Complete	2 Standard Production Build	2 hrs	1		$2,995.00			0
Edit	15823	9212600	1223-13236	SC 2000 350 RR STD CONFIG	Set Complete	14 Standard Production Build 1 Pre-Production	15 hrs	1		$4,195.00			0
Edit	15824	SPECIAL		REJECT ON ERROR	Set Complete		0 hrs	1		$4,995.00
Edit	15825	SPECIAL		VISION INSPECTION SYSTEM	Set Complete		0 hrs	1		$17,455.00
Edit	15826	SPECIAL		SYSTEM INTEGRATION, ME/EE DOCKING, MOUNTING, VISION SETUP, TESTING AND CHECKOUT	Set Complete		0 hrs	1		$7,995.00
Edit	15827	9427000	1214-03040	MFT HSM 200 LABELER STAND CONFIG W/POWERED UNWIND, VACUUM TAKEAWAY	Set Complete	0 Electrical Engineering 4 Electrical Technician 6 Standard Production Build	10 hrs	1		$18,995.00			0
Edit	15828	SPECIAL		SHIPPING - SYSTEM DELIVERY	Set Complete		0 hrs	1		$0.00
Edit	15829	SPECIAL		5 DAYS INSTALLATION AND TRAINING	Set Complete		0 hrs	1		$0.00
Edit	15830	SPECIAL		5 DAYS FOLLOW UP TRAINING AND SUPPORT (40 HOURS)	Set Complete		0 hrs	1		$0.00
Edit	15851	9109300	1223-08647	MFT 250 IP DCC XED STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$13,195.00			0
Edit	15852	4292200		DISCHARGE GUIDE BRACKET HD XED	Set Complete	2 Standard Production Build	2 hrs	1		$914.00			0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1402	POWER/MATION DIVISION INC - HAMMOND INNER PANEL 20X24, HAMMOND ECLOSURE 20X24X8	17470		($291.53)
Edit	1413	TRIANGLE CABLES - 1' RJ45 M/M CABLE, USB A TO USB B	17489		($11.10)
Edit	1409	AIR ENGINEERING & SUPPLY - DOOR HANDLE, LIVING HINGE KIT, COUNTERSUNK L PIVOT ARM,	17495	yes	($42.03)
Edit	1408	BECKHOFF AUTOMATION - ETHERCAT COUPLER, 8 DI 3MS, 8 DO 0.5A, 1 CHAN ENCODER INTERFACE,	17496	yes	($562.53)
Edit	1411	POWER/MATION DIVISION INC - KL L/MPL RAL7035, HAMMOND ENCL 10 X 8 X 6, TURCK 5 PIN FEMALE M12 PG9, TURCK 5 PIN MALE M12 PG9	17497		($146.21)
Edit	1410	KEYENCE CORP OF AMERICA - 24VDC POWER SUPPLY	17498		($109.00)
Edit	1412	AUTOMATION DIRECT - CONTACTOR 32A 24VDC COIL 54MM, MMS CONR=TACT 1NO AUX 1NO ALM	17499		($50.75)
Edit	1414	AUTOMATION INC - 2MP CAMERA HS W/PATMAX, 5M ETHERNET CABLE, 5M POWER IO RS232 CBL, 16MM FIXED LENS, 12" WHITE BAR LIGHT, 5M LIGHT CABLE, VISION VIEW 700 7" PANEL	17512		($13,865.00)
Edit	1416	DIGI-KEY CORPORATION - RJ45 CABLE, CONN JAM NUT 3 POS W/SOCKET, CONN PLUG 3 POS W/PIN BLK,	17522	yes	($89.99)
Edit	1428	COOPERATIVE PLATING - CLEAR ANODIZE 0.1-0.2/1000"	17563	yes	($75.00)
Edit	1430	POWER/MATION DIVISION INC - M12 8 PIN FEMALE RECEPT	17569	yes	($52.20)
Edit	1447	KEYENCE CORP OF AMERICA - 2D READER 3.94" FOCAL LENGTH, CONTROL CABLE, 2M, ETHERNET CABLE, 2M, AUTO ID NAV SOFTWARE	17636		($1,354.00)
Edit	1449	MCMASTER-CARR - PIANO HINGE W/HOLES 3', FLAT HD SCREW 6-32 X 1/4, FLAT HD SCREW 6-32 X 5/16, FLAT HD SCREW 6-32 X 3/8, 6-32 ACORN NUT, EDGE GRIP SEAL STYLE 7, EDGE GRIP SEAL, ADJ CAM LATCH,	17647	yes	($248.12)
Edit	1452	POWER/MATION DIVISION INC - KL L/MPL RAL7035	17655		($63.84)
Edit	1453	BECKHOFF AUTOMATION - 12" PANEL PC ATOM, TWINCAT PLC RUNTIME, TWINCAT VISUAL CE, 1.6GHZ PROCESSOR UPGRADE, RS232 SERIAL INTERFACE	17656		($3,080.31)
Edit	1457	L-COM, INC. - HD 15 MALE T O FEMALE STR	17659		($17.00)
Edit	1458	KEYENCE CORP OF AMERICA - CONTROL CABLE 5M	17665		($70.00)
Edit	1470	POWER/MATION DIVISION INC - RITTAL KL SERIES ENCLO,	17724	yes	($83.10)
Edit	1489	MCMASTER-CARR - TOTE 16-1/2" X 10-3/4" X 8",	17806	yes	($18.98)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**