2012057 Thompson Direct

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Project Scope: The proposed system consists of the base product transfering from your existing conveyor onto the VTC 3000-550 Vacuum Track Conveyor. The base product will have up to (3) CR - 80s locations attached in two lanes with the cards back to back. The single card position will be a dedicated run. The double CR – 80’s will be either in the bottom or middle panel. The position of the cards will remain the same from product to product but the amount of cards will vary per base product. Once on the VTC 3000-550 a Micron 2D scanner will scan a 2D barcode on the form to identify that base product. The 2D barcode data will provide a record number in a customer supplied database which will give the quantity and location of the cards on that base product. The scanned product will continue to travel down the conveyor and be tracked as it travels beneath (2) MFT 100HS mini High Speed Label Applicators. The MFT 100HS Labelers will be instructed by the control system to place the label onto the top of the cards. If a label is not applied due to a jam or label run out or the label did not adhere to the card it will be detected with the color mark sensors (the color mark sensors will provide “label placed/not placed” detection only). If a label was not applied it will be flagged for rejection and a dry contact signal will be sent to your existing print system so that base product is not printed. After the base product had been processed it will be transferred onto your existing Multifeeder Vacuum base. The reject system will be mounted onto your existing Multifeeder vacuum base at the end of the system. The labelers will be triggered off the card placed onto the backer.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	15570	9248300	1215-13215	VTC 3000-550 RR STAND CONFIG	Set Complete	30 Standard Production Build 2 Integration and Testing	32 hrs	1		$34,995.00			0
Edit	15571	8719500		3000 VTC VACUUM BLOWER BASE PACKAGE, 4.6 KW, 365 CFM, 4.8 IN-HG W/FITTINGS, FILTER, RELIEF VALVE	Set Complete	32 Integration and Testing	32 hrs	2		$5,995.00			0
Edit	15572	SPECIAL		MICRON SCANNER 2D	Set Complete		0 hrs	2		$6,795.00
Edit	15573	SPECIAL		CRADLE MOUNT LABELER	Set Complete		0 hrs	4		$1,495.00
Edit	15574	7013600		START SENS 18MM ADJ LO-DO	Set Complete	0 Electrical Engineering 6 Electrical Technician	6 hrs	6		$400.00			0
Edit	15575	SPECIAL		PRODUCT REJECT ASSEMBLY	Set Complete		0 hrs	2		$4,995.00
Edit	15576	SPECIAL		PLC SYSTEM CONTROLLER WITH DATAFILE PROCESSING	Set Complete		0 hrs	2		$18,875.00
Edit	15577	SPECIAL		SYSTEM INTEGRATION, SETUP AND TESTING	Set Complete		0 hrs	2		$11,555.00
Edit	15578	SPECIAL		REJECT VERIFICATION SENSOR	Set Complete		0 hrs	2		$495.00
Edit	15579	SPECIAL		COLOR MARK SENSOR FOR LABEL DETECTION	Set Complete		0 hrs	4		$3,435.00
Edit	15580	9427000	1140-03033	MFT HSM 200 LABELER STAND CONFIG W/POWERED UNWIND, VACUUM TAKEAWAY	Set Complete	0 Electrical Engineering 4 Electrical Technician 6 Standard Production Build	10 hrs	1		$18,995.00			0
Edit	15581	SPECIAL		LEADING EDGE CARD DETECTION	Set Complete		0 hrs	2		$4,495.00
Edit	15582	8130100		ENCODER ASSY SPR LOAD W/BRKT	Set Complete	2 Standard Production Build	2 hrs	2		$1,071.00			1
Edit	15601	9248300	1144-13168	VTC 3000-550 RR STAND CONFIG	Set Complete	30 Standard Production Build 2 Integration and Testing	32 hrs	1		$34,995.00			0
Edit	15602	9427000	1143-03034	MFT HSM 200 LABELER STAND CONFIG W/POWERED UNWIND, VACUUM TAKEAWAY	Set Complete	0 Electrical Engineering 4 Electrical Technician 6 Standard Production Build	10 hrs	1		$18,995.00			0
Edit	15603	9427000	1222-03044	MFT HSM 200 LABELER STAND CONFIG W/POWERED UNWIND, VACUUM TAKEAWAY	Set Complete	0 Electrical Engineering 4 Electrical Technician 6 Standard Production Build	10 hrs	1		$18,995.00			0
Edit	15604	9427000	1222-03045	MFT HSM 200 LABELER STAND CONFIG W/POWERED UNWIND, VACUUM TAKEAWAY	Set Complete	0 Electrical Engineering 4 Electrical Technician 6 Standard Production Build	10 hrs	1		$18,995.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1338	POWER/MATION DIVISION INC - RITTAL KL SERIES ENCLOSURE, HAMMOND ENCL 20X24X8, HAMMOND INNER PANEL 20X24	17267		($374.63)
Edit	1339	BECKHOFF AUTOMATION - 1 CHAM INCREMENT ENCODER INTFA, RS232 SERIAL INTERFACE	17268	yes	($771.80)
Edit	1340	AUTOMATION SENSORS, INC. - TRITRONICS STEALTH UV SENSOR	17269		($2,272.40)
Edit	1345	AUTOMATION SENSORS, INC. - OPTEX FIBEROPTIC AMP PNP M8M-4, SUNX PAIR FIBER M4 THREAD R/A	17277		($689.04)
Edit	1347	BECKHOFF AUTOMATION - PLC, MEMORY EXT, 2GB COMPACT FLASH, POWER SUPPLY, 5M CBL CONN KIT, 12" ECON TOUCHSCREEN, TWINCAT VISUALIZATION	17283		($6,660.38)
Edit	1351	GOPHER ELECTRONICS - WEIDMULLER HDC KVT 63-4, WEIDMULLER HDC KT 6	17298		($132.50)
Edit	1355	AIR ENGINEERING & SUPPLY - DOOR HANDLE, COUNTERSUNK L PIVOT ARM	17304	yes	($79.74)
Edit	1354	AUTOMATION DIRECT - CONTACTOR 25A, AUX ALARM CONTAC FOR MMS, CONTACTOR 20A	17305		($150.50)
Edit	1353	POWER/MATION DIVISION INC - RATTAL KL SERIES ENCLOSURE, HAMMOND ENCL 20X24X8, HAMMOND INNER PANEL 20X24, HAMMOND ENCL 10 X 8 X 6, TURCK 5 PIN F M12 PLUG, TURCK 5 PIN M M12 PLUG	17306		($713.95)
Edit	1352	AUTOMATION SENSORS, INC. - SUNX PAIR FIBERS M4 THREAD R?A	17307	yes	($285.84)
Edit	1356	ALLIED ELECTRONICS, INC. - 220V FEMALE PLUG	17309		($68.48)
Edit	1357	KEYENCE CORP OF AMERICA - 24VDC POWER SUPPLY	17310		($218.00)
Edit	1358	BECKHOFF AUTOMATION - 8 DI 3MS, 8 DO 0.5A, 1 CHAN INCREMENTAL ENCODER INT, E BUS END TERM	17311		($977.00)
Edit	1360	DIGI-KEY CORPORATION - FEMALE CRIMP, MALE CRIMP, 9 POS HOUSING SUB D, 12 PIN F CIRC PLUG, 12 PIN CIRC PLUG, 12 PIN CIRC RECEPT	17314		($79.92)
Edit	1366	GOPHER ELECTRONICS - ZDU 2.5/4AN CAGE TERM BLK,	17329	yes	($130.00)
Edit	1368	MIDWEST CRATING - 132" L X 48" W X 64" H ID	17335		($339.00)
Edit	1396	POWER/MATION DIVISION INC - ABB WIRE DUCT 60X60 GRAY	17430		($76.02)
Edit	1397	MIDWEST CRATING - 132" L X 48" W X 70" H ID	17449		($346.00)
Edit	1401	DIGI-KEY CORPORATION - MALE CRIMP,	17459	yes	($6.86)
Edit	1403	DIGI-KEY CORPORATION - 12 PIN CIRC PLUG MALE	17471	yes	($6.96)
Edit	1529	MCMASTER-CARR - TOTE 16-1/2 X 10-3/4 X 8",	17955	yes	($37.96)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**