2011064 Tech Conveyor, Inc.

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Tech Conveyor 2011064.doc Workorders Folder

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Project Scope: Sequence of Operation: The system consists of two (2) Multifeeder Technology, Inc. (MFT) MFT 350 Industrial Performance Friction feeder systems with 375mm (14.76") extended discharge to dispense literature up to 300mm (11.81") wide into the standard Avon Products, Inc. corrugated tray. The dimensions of the standard Avon Products, Inc. corrugated tray is 16” long x 12” wide x 7” and 9” high. The tray length is parallel to the conveyor centerline. The height of the conveyor is 18.00” from the floor (please advise by 18 May 2011 if this height requires adjustment). The tray will stop along the conveyor centerline in a position that varies by ± 2.5”. The tray will be aligned perpendicular to the conveyor centerline in a position that varies ± 1.5”. The conveyor centerline is perpendicular to the MFT feeder (please refer to the attached drawing). As controlled by the MFT supplied PLE, the MFT 350 Friction feeder will feed literature one (1) at a time into a bombay door catch tray where they will be stacked and accumulated in a stack of up to 5" high. The bombay door tray will have two different modes 1. The first mode will catch and release one (1) stack of literature. The first mode will operate at a rate of thirty-five (35) cycles per minute for one (1) stack of five (5) pieces of literature and thirty (30) cycles per minute for one (1) stack of ten (10) pieces of literature. This mode will work for all of samples 1 through 9. 2. The second mode will allow the tray to receive one (1) stack of the national brochure (samples 2, 3, 5, 6, 7 and 8) and then the MFT supplied PLC will signal the bombay door assembly to move to the side approximately 6” to receive a second stack of the national brochures to create two (2) stacks side by side. Once both stacks are complete the doors will open to release both stacks into the standard Avon Products, Inc. tray. The second mode will operate at a rate of twenty-five (25) cycles per minute for two (2) side by side stacks of five (5) national brochures and seventeen (17) cycles per minute for two (2) side by side stacks of ten (10) national brochures. The Tech Conveyor, Inc. (TCI) supplied PLC will signal the MFT supplied PLC to open the two (2) doors of the tray and to release the stack below. The bombay doors will guide the stack of product from the left and right as they are released to help the transfer the stack of national brochures from the tray into the bottom of the box. A sensor will be mounted in the tray to monitor the stack as it drops. Once the stack is clear the door will close and the feeder will be signaled to replenish the tray. The TCI supplied PLC will communicate with the feeder via serial and discreet I/O matching the standard MFT interface to tell the feeder how many products to feed into the tray. The PLC will then signal the MFT 350 to feed and the feeder will send back a cycle complete signal once the count of product has been properly fed into the tray. Each feeder system will be will be mounted onto an HDSR 1000-350 Stand on Rollers for mobility and will be equipped with an APL 2000-350 Automatic Product Loader (2000mm x 350mm) configured with an adjustable nose assembly to allow the product to be conveyed up to the MFT 350 which will enable Avon Products, Inc. to adjust the height of the Automatic Product Loader to a lower height. This will allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. A sensor will be mounted in the infeed magazine of the feeder and will signal the Automatic Product Loader to replenish the stack once it drops below a preset level. The literature can be loaded on the Automatic Product Loader with ten (10) with a narrow dimension leading and ten (10) more with the opposite narrow dimension leading. A Static Reduction Station consisting of a power supply and two (2) static reduction bars mounted on the discharge of the feeder will be used to reduce static from the top and the bottom of the products as they are fed. System integration and testing is included at the Multifeeder Technology, Inc. facility in Minnesota and includes testing of all individual pieces to perform as one (1) complete system. System integration also includes testing of the feeding performance of each product size at the rate specified as well as creating a detailed video showing the set up and how to operate the equipment with each of the different samples provided at the rates specified prior to shipment. Prior to shipment, Avon Products, Inc. and Tech Conveyor, Inc. will witness the testing of each machine with each literature sample provided by Avon Products, Inc. as a factory acceptance test. Please note that Avon Products, Inc. would like the stack lights to be at an elevation of 4’-0” from the floor. The Automatic Product Loader operates in conjunction with the MFT Friction Feeder family. The product Loader acts as a horizontal extension of the feeder hopper for easy loading and proper product flow. The loader has a jog function and can be run with an optical sensor on demand or in a consistent flow mode. The products are stacked on the Automatic Product Loader with a sensor monitoring the level of products in the feeder. When the amount of product drops below a prePURCHASE set level, a motor turns on the loader to refill the feeder. The primary purpose of the loader is to provide a large capacity for the infeed so that the operator does not need to replenish this labor saving system as often. The loader sits on a sturdy frame with linear bearings so the feeder can be adjusted horizontally or vertically by loosening corresponding quick lock handles making changeovers quick and easy. The Automatic Product Loader will be configured with an adjustable angled nose assembly to allow the product to be conveyed up to the MFT 350 which will enable Avon Products, Inc. to adjust the height of the Automatic Product Loader to a lower height. The automatic product loader with the adjustable angled nose assembly (similar to the picture below of the existing Avon Products, Inc. Streamfeeder dispenser) will allow the stack on the Automatic Product Loader to be stacked nearly vertical. The transfer ection will transport the stack from nearly vertical and will shingle the stack and transfer it into the infeed magazine of the feeder. The feeder will feed the products reliably without jamming, provided it is used in accordance with the feeder manual with good quality product (similar to the samples tested).
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	13839	9103300	1125-06603	MFT 350 IP XED STANDARD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$15,775.00			0
Edit	13840	9103300	1125-06604	MFT 350 IP XED STANDARD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$15,775.00			0
Edit	13841	9186700	1132-13112	APL 3000-350 SM STAND CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$8,538.00			0
Edit	13842	9186700	1132-13113	APL 3000-350 SM STAND CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$8,538.00			0
Edit	13843	9160000	1125-13081	HDSR 1000 250-350	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,595.00			4
Edit	13844	9160000	1125-13082	HDSR 1000 250-350	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,595.00			4
Edit	13845	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	2 Standard Production Build	2 hrs	2		$390.00			0
Edit	13846	SPECIAL		CUSTOM INTERFACE CABLE	Set Complete		0 hrs	2		$179.00
Edit	13847	9423500		SRB350 STATIC MINIMIZER SYSTEM	Set Complete	2 Standard Production Build	2 hrs	2		$2,100.00			0
Edit	13848	SPECIAL		BOMBAY DROP TRAY ASSEMBLY	Set Complete		0 hrs	4		$7,995.00
Edit	13849	7013400		LOW PROD SENSOR 2" DIFFUSE - MLV17	Set Complete	2 Standard Production Build	2 hrs	2		$354.00			8
Edit	13850	SPECIAL		PLC FOR BOMBAY DROP TRAY ASSEMBLY	Set Complete		0 hrs	2		$4,995.00
Edit	13851	SPECIAL		TRAVEL & LIVING EXPENSES - ONE WEEK	Set Complete		0 hrs	1		$3,995.00
Edit	13852	SPECIAL		START UP ASSISTANCE - 2 DAYS	Set Complete		0 hrs	1		$1,995.00
Edit	13853	SPECIAL		TESTING AND DEBUG - 2 DAYS	Set Complete		0 hrs	1		$1,995.00
Edit	13854	SPECIAL		TRAINING - 1 DAY	Set Complete		0 hrs	1		$995.00
Edit	13855	SPECIAL		SYSTEM INTEGRATION & TESTING	Set Complete		0 hrs	1		$12,995.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1019	ALLIED ELECTRIC - ONLINE ORDER BY GREG CABAK - 806-3718 EJ14126 ENCLOSURE; STEEL; 14 INCH; 12 INCH; 6 INCH			($195.31)
Edit	992	METAL SUPERMARKETS - SS FLAT 1/8" X 1" X 12'	15827		($37.50)
Edit	996	AIR ENGINEERING & SUPPLY - AIR CYLINDER, 5/8-18 HEX NUT, ROD CLEVIS, FOOT MTG BRKT, CLEVIS MTG BRKT, AIR CYLINDER, UHMW TOP MNT STRIP, CUT TO LEN SHAPES, ROD CLEVIS	15851		($501.60)
Edit	1002	MCMASTER-CARR - FLANGE BRG 10MMID 13MMOD 10MML, FLANGE BRG 12MMID 15MMOD 12MML, SLEEVE BRG .25ID .375OD .25LG, BOLT SHOULDER M8 X 10 X 10	15877	yes	($37.20)
Edit	1003	METAL SUPERMARKETS - AL FLAT .25 X .75 X 6' LG, AL FLAT .313 X 1 X 12', AL SHEET 3.54" X 13.27", AL SHEET 18.293" X 23.17", AL SHEET 3.54" X 6.89", AL SHEET 3.54" X 10.24", AL SHEET 7.87" X 11.65"	15881		($179.13)
Edit	1005	METAL SUPERMARKETS -	15885		($159.27)
Edit	1006	EZAUTOMATION - EZIO 8 CH PNP OUTPUT MODULE, EZ - 420 - PLC	15886		($672.00)
Edit	1007	POWER/MATION DIVISION INC - ENCLOSURE14X12X6 HAMMOND	15887		($189.36)
Edit	1008	FACTORYMATION - 22MM RED ILUM PB, 22MM 1 NO CONTACT BLK, 22MM EXT PB RED, 22MM EXT PB GREEN, RED 22MM INDICATOR, GREEN 22MM INDICATOR, RED 24VDC/AC LAMP BLK, GREEN 24VDC/AC LAMP BLK	15888		($110.00)
Edit	1009	GOPHER ELECTRONICS - 24V SPDT RELAY	15889	yes	($280.50)
Edit	1010	KEYENCE CORP OF AMERICA - 24VDC POWER SUPPLY	15890		($98.00)
Edit	1011	AIR ENGINEERING & SUPPLY - VALVE 4-WAY, 2POS 1/8"NPT, MANIFOLD, 2POS 1/4" NPT, FTG 3/8T X 1/4" NPT STR, EXHAUST MUFFLER 1/4" NPT, PLUG 1/4" NPT BRASS, FTG 1/4T X 1/8 NPT STR, FTG 1/4T X 1/8 NPT R/A, Y ADAPTER 1/4" TUBE	15891		($171.46)
Edit	1012	IFM EFECTOR, INC. - 8MM IND SENSOR M8-3, 3/22AWG CBL W/M8 FMALE R/A CON	15892		($249.08)
Edit	1013	DIGI-KEY CORPORATION - RJ45 M/M BULKHD FTG IP68	15893		($37.10)
Edit	1016	MCMASTER-CARR - SHOCK ABS BUMPER 1",	15901	yes	($34.32)
Edit	1018	DIGI-KEY CORPORATION - 15 COND 22AWG CABLE, 16 PIN CPC RECEPT, 16 PIN CPC PLUG, CPC	15913	yes	($227.73)
Edit	1017	POWER/MATION DIVISION INC - M12M 8 CON SCREW TERM	15914		($58.72)
Edit	1021	MCMASTER-CARR - BRONZE BRG 15MM OD, BRONZE BRG 3/8" OD	15942	yes	($12.80)
Edit	1023	MIDWEST CRATING - PALLET 168" L X 42" W	15986		($476.16)
Edit	1024	MCMASTER-CARR - 1" X 12" FOAM, 1/2" X 24" FOAM, 1/2" X 12" ACRYLIC, 1/4' X 12" ACRYLIC, 1/16" X 24" UHMW, 1/16 X 24" UHMW	16001		($145.69)
Edit	1025	METAL SUPERMARKETS - SS SHEET 4.54" X 13.26", SS SHEET 3.54" X 13.26", AL SHEET 3.54" X 11.5", AL SHEET 5" X 6.9"	16004		($54.81)
Edit	1046	MCMASTER-CARR - NEOPRENE 1/16", 11/64", 1/4", NEOPRENE 1/16", 7/32", 15/64",	16044	yes	($21.80)
Edit	1086	CROWN PLASTIC, INC. - 4 X 8' BRONZE 3/16" MAKRALON, 4 X 8' CLEAR 3/16" MAKRALON	16113		($516.00)
Edit	1106	MIDWEST CRATING - 186" L X 48" W	16229		($488.00)
Edit	1132	AUTOMATION DIRECT - 1 POS 22.5MM PUSHBUTTON, 16A 3 POLE DISC SW, DISC REMOTE HANDLE RED/YEL, DISC REMOTE SHAFT 100M, 10A CLASS CC FUSE, 2 POLE CLASS CC FUSEHOLDER, NEMA ENCL 10 X 8 X 6, PANEL 8 X 10	16362		($461.00)
Edit	1134	MOUSER ELECTRONICS - 16 PIN FEMALE CPC	16369		($13.88)
Edit	1283	AIR ENGINEERING & SUPPLY - 4 STAT MANIFOLD 4 WAY 41 SERIE, MALE STR 3/8 NPT 1/4, BRASS PLUG, MALE STR 1/4 NPT 1/8,	17039	yes	($62.47)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**