2010092 Bank of America MWV

Back to the Intranet

Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis MeadWestvaco 2010092.doc Workorders Folder

Project#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

*Market Segment:

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Quote#:

Quote Date:

Video#:

Ship Via:

ME Review:

EE Review:

Build By:

Pymt Recvd:

NDA:

Order Rev.:

Requested Ship:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

Project Scope: a Multifeeder Technology Industrial Performance tipping system to adhere a coupon onto an envelope with an accuracy of up to with +/- 1/16” side to side and +/- 3/32” front to back accuracy at a rate of minimum 300 to maximum 425 per minute. An MFT 250 Industrial Performance XED Friction Feeder system with a 375mm (14.76") extended discharge will be mounted onto a HDSR 1000-250 Heavy Duty Stand on Rollers and will be equipped with Dual Vacuum Track Assemblies consisting of a vacuum chamber and feed belts with holes that travel over the chambers to allow the feeder to best grip the product as they are fed. The MFT 250 Friction Feeder feed the envelopes one at a time into the pinch point of a Pressure Roller Assembly onto a VTC 3000-550 Vacuum Track Conveyor (3000mm x 550mm). The MFT 250 Friction feeder will be equipped with Auto Tuning Accutipping Repeat consisting of an encoder mounted onto the base conveyor to allow the feeder to adjust the speed and timing of the feeder to place the base envelopes onto the vacuum conveyor at a user selected pitch apart regardless of the speed of the vacuum conveyor to optimize system performance. This software also automatically adjusts the motor tuning parameters for optimum system performance. This feeder will be configured with an APL 3000-250 (3000mm x 250mm) Automatic Product Loader to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. The Vacuum Track Conveyor will be equipped with three side to side adjustable belt tracks all plumbed with vacuum having flow control on the first (1st) half of the belts as it travels on the vacuum conveyor and a second flow control for the second (2nd) half of the vacuum track as it travels on the vacuum conveyor. These belts are also configured with guides to support the belt from side to side as it travels down the conveyor. A Regenerative Blower 4.6KW KW 365 CFM 4.8HG IN-HG will be used as a vacuum source. The envelopes will travel on the vacuum conveyor and will be held by a top hold down belt assembly and the envelope will be curled using a free spinning pressure wheel to make the envelope curl. The envelope will be guided over opening device that will plow open the loose curled flap while the envelope is secured from the top by a top hold down belt assembly. A Photo Optic Sensor positioned on the open flap of the envelope to signal a customer supplied and Multifeeder integrated Cold Glue System to apply glue to the inside flap of the envelope. An accumulation tray will be positioned below the glue heads to collect any cold glue that may drop from the nozzles. The encoder from the glue system will be mounted inside the MFT base conveyor. A pulley with timing belt will drive the encoder. The envelope opening and closing device modules can be removed to allow the system to also tip a credit card size coupon onto an envelope. A second MFT 250 IP XED Friction Feeder will be mounted onto an adjustable straddle mount assembly and will be signaled by a sensor detecting the open flap to tip a coupon into the pinch point of a Pressure Roller Assembly onto the spot glued surface of the opened base envelope. This feeder will also be equipped with a Vacuum Track Assembly consisting of a vacuum chamber and a Feed Belt with holes to allow the feeder to better grip the coupons as they are fed as well as Left and Right Discharge Side Guides to be certain that the coupons are straight as they are fed. An inline straddle mounted APL 1000-350 Automatic Product Loader (approximately 3ft long) will be used to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. The spacing of the envelopes will be set so that the coupon feeder will travel continuous motion to feed the coupons onto the open envelope. This feeder will also be signaled to feed by a sensor that detects the open flap of the envelope. This feeder will be equipped with Continuous Motion Accutipping Auto Tune consisting of an encoder mounted to the vacuum conveyor. The Computer Timing Compensation package of the feeder will adjust the speed and timing of the feeder to be certain that the coupon is applied to the correct location regardless of the speed of the vacuum conveyor. This software also automatically adjusts the motor tuning parameters for optimum system performance. Each feeder will be configured with hard carcass discharge belts and a 950 watt motor with added cooling fans for optimum performance. Both feeders will be equipped with Dual Vacuum Track assemblies consisting of two vacuum chambers and feed belts with holes that travel over the chambers to allow the feeder to best grip the products as they are fed. Once the coupon has been attached, a plow fold device will return the flap over the top of the tipped on coupon. A Static Generator Bar will be used to add static to the product to secure the coupon to the envelope through the rest of the process. A Through Beam Sensor will be used to detect the presence of the top coupon. If this coupon is not present a reject on Error system will open to reject the incomplete product down at the end of the conveyor before the shingling conveyor. The Reject on Error System Assembly will also be signaled by the feeder to reject product if a feed error occurs. A Pressure Roller Assembly will be used to help hold down and drive the products over the reject on error system into a power dual Discharge Assembly to transfer the products onto an SC 3000-350 Shingling Conveyor. The completed products will be counted and once the count is complete the base feeder will pause for a user selected time to create a gap between the batches of counted product. The system will be equipped with an Active Count Guarantee so if any products are rejected the system will automatically create additional products to be certain the correct count of completed and verified product are created. The feeder system can also be set to feed a pre selected quantity to shingle and count the finished product for hand packaging. Hardened washers will be used on any bolts on slots as per your request. Each feeder and the conveyor will be equipped with I/O Boards for system communication. The system will be equipped with Multiple Lexan guards cover the same as the system previously provided that cover the pinch points with Interlock switches that disable the system. The control panel will display that a guard is open. The system also has three boxes with a start button, stop button, jog switch, and three emergency stop switches. Commission Calculation: Commission = $ 227,485.00 - (non commissionable items include Reject on Error, Mounting apparatus and cold glue integration, system guarding, Power distribution box, system integration, top hold down, vacuum blower, Additional cooling fan, envelop flap opening, static charge, safety jog boxes, start stop jog) Non Commissionable items = $ 9,995.00 (Reject on error) + $ 4,995.00 (Mounting apparatus and cold glue integration)+ $ 9,995.00 (System Guarding) + $ 6,995.00 (Power Distribution box) + $ 34,995.00 (System integration and testing) + $ 2,985.00 (Top hold Down (Moll))+ $ 5,495.00 (Vacuum Blower) + $ 295.00 (additional cooling fan) + $ 3,995.00 (Envelop flap opening and closing) + $ 5,995.00 (Static generator) + $ 3,995.00 ( Set of safety Jog Switches and controls) + $ 2,385.00 (Start Stop jog Safety) = 92,120.00 Commission dollars= = 227,485.00 - $ 92,120.00 = $ 135,365.00 Commission = .15 * 50,000.00 + .12 * 50,000.00 + .1 * 35,365.00 Commission = $ 7,500.00 + $ 6,000.00 + $ 3,536.50 Commission = $ 17,036.50
Notes:
Work Done:

Representative:
Rep Commission(%):
Tax Exempt(Y/N):
If exempt attach certificate of exemption:
Tax ID:
Custom Brokers Name:
Custom Brokers Phone:
Std Terms (55%,35%,10%):
Non Std Terms:

Section Refreshing.....

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	11586	9109300	1032-08384	MFT 250 IP DCC XED STD CONFIG BASE FEEDER	Set Complete	0 Integration and Testing 8 Standard Production Build	8 hrs	1		$14,695.00			0
Edit	11587	9109300	1032-08385	MFT 250 IP DCC XED STD CONFIG TIPPING FEEDER	Set Complete	0 Integration and Testing 8 Standard Production Build	8 hrs	1		$14,695.00			0
Edit	11588	7105000		950 W HIGH PERFORMANCE PKG	Set Complete		0 hrs	2		$4,000.00			1
Edit	11589	9193600	1038-02997	APL 1000-250 LOW PROFILE STAINLESS	Set Complete		0 hrs	1		$8,295.00			0
Edit	11590	9186600	1033-02987	APL 3000-250 STANDARD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$9,995.00			0
Edit	11591	9248300	1035-02993	VTC 3000-550 RR STAND CONFIG	Set Complete	30 Standard Production Build 2 Integration and Testing	32 hrs	1		$34,995.00			0
Edit	11592	4292200		DISCHARGE SIDE GUIDE HD XED	Set Complete	4 Standard Production Build	4 hrs	2		$1,095.00			0
Edit	11593	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	2 Standard Production Build	2 hrs	2		$325.00			0
Edit	11594	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	4		$725.00			8
Edit	11595	7013100		START SENSOR DIFFUSE REFLECT - ML12	Set Complete	3 Standard Production Build 0 Integration and Testing	3 hrs	3		$425.00			1
Edit	11596	9279700		ACCUTIPPING REPEAT W/ENCOD	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$1,995.00			1
Edit	11597	9279400		ACCUTIPPING W/ENCOD	Set Complete	4 Integration and Testing	4 hrs	1		$3,995.00			1
Edit	11598	4301800		PRESSURE ROLLER 550 FREE ROLLING WHEEL	Set Complete	6 Standard Production Build 2 Integration and Testing	8 hrs	2		$1,995.00			0
Edit	11599	ENG		ENVELOPE FLAP OPENING & CLOSING DEVICE	Set Complete		0 hrs	1		$3,995.00
Edit	11600	4424500		DUAL DISCHARGE TRANSFER FROM VACUUM CONVEYOR	Set Complete		0 hrs	1		$9,995.00			0
Edit	11601	8218000		STATIC CHARGE GENERATOR	Set Complete	1 Standard Production Build	1 hrs	1		$5,995.00			0
Edit	11602	ENG		SET OF SAFETY JOG BOXES AND CONTROLS PER MWC PROTOCOL	Set Complete		0 hrs	1		$3,995.00
Edit	11603	ENG		START/ STOP/JOG SWITCH BOXES	Set Complete		0 hrs	3		$795.00
Edit	11604	9212600	1033-02988	SC 2000 350 RR STD CONFIG	Set Complete	14 Standard Production Build 1 Pre-Production	15 hrs	1		$6,195.00			0
Edit	11605	ENG		SYSTEM GUARDING WITH COVERS	Set Complete		0 hrs	1		$9,995.00
Edit	11606	ENG		POWER DISTRIBUTION BOX WITH SAFETY RELAY, 3 ESTOPS AND CABLING	Set Complete		0 hrs	1		$6,995.00
Edit	11607	SPECIAL		SYSTEM INTEGRATION AND TESTING	Set Complete		0 hrs	1		$34,995.00
Edit	11608	ENG		TOP HOLD DOWN BELT ASSEMBLY (MOLL)	Set Complete		0 hrs	3		$995.00
Edit	11609	8719600		VACUUM BLOWER ASSY 2600W	Set Complete	16 Integration and Testing	16 hrs	1		$5,495.00			0
Edit	11610	SPECIAL		FEEDER AND APL STRADDLE MOUNT ASSEMBLY	Set Complete		0 hrs	1		$995.00
Edit	11611	ENG		ADDITIONAL MOTOR COOLING FAN	Set Complete		0 hrs	2		$295.00
Edit	11612	9160000	0810-02712	HDSR 1000 250-350	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$1,595.00			4
Edit	11613	ENG		REJECT ON ERROR WITH THRU BEAM SENSOR	Set Complete		0 hrs	1		$9,995.00
Edit	11614	ENG		MOUNTING APPARATUS AND COLD GLUE INTEGRATION	Set Complete		0 hrs	1		$4,995.00
Edit	11615	SPECIAL		HARD CARCASS DISCHARGE BELT UPGRADE	Set Complete		0 hrs	4		$895.00
Edit	11616	9290500		SPARE PARTS KIT IP DCC FEEDER	Set Complete	1 Pre-Production	1 hrs	1		$1,050.00			8
Edit	11647	4100800		WHEEL TRACK ASSY 550	Set Complete		0 hrs	2		$1,995.00			0
Edit	11649	4101700		SHINGLING WHEEL 100	Set Complete	6 Standard Production Build	6 hrs	6		$0.00			0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	584	NEWARK ELECTRONICS - CORD IEC320-C13 250V 10A 3M	14345		($55.44)
Edit	587	POWER/MATION DIVISION INC - GREEN 22MM ILLUM PB, NEMA 12 ENCL 20 X 16 X 8, INNER PANEL 20 X 16, 2 HOLE PB ENCL, 4 HOLE PB ENCL, M12 8 PIN EXT CBL	14351	yes	($692.85)
Edit	586	EZAUTOMATION - PLC EZPLC-PLC 32 CHANNEL	14352	yes	($122.00)
Edit	585	AUTOMATION DIRECT - 24VDC 2.5A POWER SUPPLY, 10A CLASS CC PK10, 24VDC 4PDT 3A, DISCONNECT SWITCH 3 POLE 40A, DISCONNECT HANDLE, DISCONNECT SW SHAFT, RELAY SOCKET	14353	yes	($217.25)
Edit	592	MCMASTER-CARR - 22MM SW "JOG", 22MM SW "START", 22MM SW "STOP", 22MM SW "EMERGENCY STOP", 22MM SW "RESET", 22MM SW "0N", COLOR- BLK, TEXT- "JOG ENABLE", COLOR-BLK,TEXT "FEEDER ENABLE", COLOR-BLK-LINE 1- "CONVEYOR", C	14377	yes	($119.69)
Edit	593	POWER/MATION DIVISION INC - CONDUIT BOX FRAME SIZE 34	14381	yes	($15.34)
Edit	603	B&R MOLL, INC - DRAGSTER DRIVE, OCTAGON BAR, RIGHT HAND FORMER, LEFT HAND FORMER, THUMB SCREW, H BLOCK	14428	yes	($1,232.57)
Edit	619	MCMASTER-CARR - ALUM SPIDER COUP 3/8" B 1" OD	14503	yes	($29.56)
Edit	625	CLASS C COMPONENTS - M5 FLAT WASHER #1440, M6 FLAT WASHER #1440, M8 FLAT WASHER #1440, M10 FLAT WASHER #1440	14526		($34.10)
Edit	630	B&R MOLL, INC - DRAGSTER DRIVE, OCTAGON BAR, LEFT HAND FORMER, THUMB SCREWS, H BLOCKS	14545		($2,117.92)
Edit	629	DIGI-KEY CORPORATION - 5 PIN FEMALE AMP PLUG	14551	yes	($21.64)
Edit	654	B&R MOLL, INC - HOLD DOWN TRACK	14637		($1,408.00)
Edit	657	MCMASTER-CARR - PVC FTG 1" M NPT X 1/2 NPT	14644	yes	($2.54)
Edit	658	CROWN PLASTIC, INC. - POLY SHEET 4' X 8' SMOKE	14645		($485.76)
Edit	664	METAL SUPERMARKETS - AL PLATE 6" X 6.25", AL PLATE 6.25" X 9.75", AL PLATE 3.5" X 6.25"	14671		($18.78)
Edit	687	MINNESOTA CASTERS, INC. - CASTER SWIVEL 600LB POLY URETH	14751	yes	($100.08)
Edit	698	MCMASTER-CARR - 2" NPT MALE EXH MUFFLER, 2" GALV TEE, 2" X 2.5" NIPPLE,	14785	yes	($192.57)


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**