2010012 Nation Pizza

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Nation Pizza 2010012 2-8-10.doc Workorders Folder

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R&D Project

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Project Scope: The proposed system consists of an MFT 550 XED Industrial Performance “IP” Series Friction feeder systems with 596mm discharge to feed pizza trays into an existing flighted conveyor that will transfer the product into the in feed of your existing wrapping machine at a rate of up to 60 per minute. The feeder and all ancillary equipment will be Washdown Construction. The feeder will be built with stainless steel cases consisting of case-inside-of-a-case style construction. Connectors, an Allen Bradley wash down motor or equivalent, sensors, encoders and cables to accommodate direct spray wash down. Each feeder will be signaled to feed from the side into a flighted in feed conveyor using a start sensor to detect your lugs. Computer Timing Compensation consisting of an encoder mounted to the base conveyor will monitor its speed. The timing of the feeder will be adjusted based upon the speed of the flighted conveyor to be certain that the Pizza Tray is placed correctly into the flighted conveyor regardless of its speed. A Suppress Start Sensor will be used to check for a product in the conveyor to allow for a No Product No Feed. Options Available: Optional Dual Vacuum Track Assemblies consisting of a vacuum chamber and feed belts with holes will be used to allow the feeder to best grip the products as they are fed. Optional Left and Right Discharge Side Guides can be used to be certain that future square products are straight as they are fed. Other options include a spare parts kit, and standard feeder installation.
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XID

Part Number

Serial Number

Part Name

Complete

Total Hours

Hours Remaining

Qty

Cost

Price

Discount

Cal Price

On Hand

10481

1013-06568

MFT 550 IP XED WD STAND CONFIG

0 Electrical Engineering 20 Electrical Technician 15 Standard Production Build

35 hrs

1

$34,295.00

0

10482

SIGNAL LIGHT ASSY WD

0 hrs

1

$295.00

10483

WASH DOWN MOTOR UPGRADE

0 hrs

1

$2,000.00

10484

UCHANNEL APL LEGS FOR FEEDER MOUNT

0 hrs

3

$745.00

10485

TIMING/SPEED COMPENSATION W/ENCODER

0 hrs

1

$1,995.00

10486

WASH DOWN SUPPRESS START SIGNAL DETECT SENSOR ASSEMBLY

0 hrs

1

$395.00

10487

WASH DOWN START SENSOR ASSEMBY

0 hrs

1

$485.00

10488

PRODUCT SUPPORT HD 100 425

1 Standard Production Build

1 hrs

1

$875.00

1

10489

I/O CONTROL BOARD ASSY KIT

0 Standard Production Build 5 Electrical Technician

5 hrs

1

$1,995.00

0

10490

SYSTEM INTEGRATION, TESTING, SETUP AND CHECKOUT

0 hrs

1

$1,995.00

10491

SUPPRESS START ENABLE/DISABLE BOX (DUAL 1-6' CABLE, 1-20' CABLE)

0 hrs

1

$385.00

10492

STANDARD SPARE PARTS KIT IP

1 Pre-Production

1 hrs

1

$1,050.00

8

10493

LOW PRODUCT SENSOR ASSY WD

0 hrs

1

$195.00

10494

DUAL VACUUM TRACK ASSY. WITH PIAB VACUUM GENERATOR AND AIR REGULATOR

0 hrs

1

$2,395.00

10495

DISCHARGE SIDE GUIDE HD ED

1 Standard Production Build

1 hrs

1

$725.00

0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	189	DIGI-KEY CORPORATION - CONN HSG 24 POS, CONN HSG 20 POS, SOCKET 22-26AWG 30AU CRIMP, 2 PIN .100" SPACING STR HEADER, 3 PIN .100" SPACING STR HEADER, 4 PIN .100" SPAC STR HEADER, 14 PIN SHROUD STR RIB CBL HDR, 16 PIN.100" SP	13485	yes	($50.58)
Edit	191	AUTOMATION DIRECT - 3 LEVEL TERM BLK 25 PC, ,	13486		($44.25)
Edit	192	IFM EFECTOR, INC. - 5M CBL W/M12 CONN EPDM ORING, , CBL M12F TO M12M 2M 4 COND BLK, ,	13488		($107.40)
Edit	193	POWER/MATION DIVISION INC - BALDOR SS BRUSHLESS SERVO, POWER CABLE FOR MOTOR, ENCODER/HALL CBL FOR MOTOR, BANNER 50MM G,R,Y LIGHT 2M CBL, 2 POS SEL SW A-C IP69K, KL50 MOUNTING BRKT, LED GRN 22MM PILOT LIGHT 24VDC, , ,	13489	yes	($2,445.56)
Edit	194	SEALCON - PG9 FTG 2-6MM IP69K, PG9 VITON O RING IP69K, PG9 NYLON NUT BLACK, PG11 FTG 5-10MM IP69K, PG11 VITON O RING IP69K, PG11 NYLON NUT BLACK, 1/2 NPT FTG 5-9MM IP69K, 1/2 NPT VITON O RING IP69K, 1/2 NPT NYL	13490		($124.81)
Edit	190	MCMASTER-CARR - BOLT M10 X 35 FHSS, BOLT M10 X 30 SHCS, BOLT M8 X 20 FHSS, 1/4 NPT BREATHER DRAIN 316 SS, 3" PIPE FTG ELBOW, 3" NIPPLE, 3" PVC NIPPLE, TEFLON TAPE 1", TEFLON TAPE 2", TEFLON TAPE 4", SILICONE SEALANT,	13491	yes	($46.30)
Edit	195	WERNER ELECTRIC SUPPLY - HAFFMAN HINGE WINDOW KIT, HOFFMAN INNER PANEL, HOFFMAN SS WALL MNT ENCLOSURE, , , ,	13492		($1,695.44)
Edit	196	PEPPERL+FUCHS. INC - 5M GRAY CBL W/M8F CONN, DIFFUSE REFLECT SENSOR IP69K, , ML17-8-450/73/136, , ,	13558	yes	($516.00)
Edit	197	SEALCON - PG9 FTG 2-6MM IP69K, PG9 VITON O RING IP69K, PG9 NYLON NUT-BLACK, ,	13614		($32.36)
Edit	198	POWER/MATION DIVISION INC - 2 POS SEL SEL SW A-C IP69K, 22MM SS SNG BUTTON BOX, ,	13620		($248.20)
Edit	199	POWER/MATION DIVISION INC - ENCODER THRU BORE 25T SERIES, , , , , , ,	13682		($284.00)
Edit	200	COOPERATIVE PLATING - ELECTRO-LESS NICKEL PLATE, , , , ,	13736		($85.00)
Edit	188	MCMASTER-CARR - SAW BLADE 6" X 3/4 PK 5, SAW BLADE 8" X 3/4 PK 5, 1/4 NPT NYLON COMP FTG, T HANDLE HEX KEY 2.5MM 6", SS PIANO HINGE 6', BRASS FTG 1/4 PIPE, 7/8 COUPL, SPACER AL 5/8 OD 1/4 ID 1/4 LG, BOLT M8 X 40 B	13783	yes	($35.19)
Edit	201	AAA METAL FINISHING INC - 300 SERIES SST, 400 SERIES SST,	13797		($225.00)


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	Active R & D