2010007 Smartrac February Test AAA999

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Project Scope: The February Test is a reduced system of the actual 2009 order to produce sample glued cover stock and transponder inlays together. 1) The system will begin with a MFT IP 350XED Industrial Performance Friction Feeder feeding the cover stock onto an VTC temporary vacuum conveyor (will use the VTC 3000-1150 AG Conveyor). 2) Once the vinyl coated cotton cover stock is fed onto the vacuum conveyor it will transfer onto a short silicone vacuum belt conveyor (will use the Paragon Vacuum Conveyor). The Nordson glue system (supplied by Smartrac) will be mounted on a servo rotary screw height adjusting mount. During operation the glue head will lower approximately 4mm and make contact with the vinyl coated cotton and glue will be applied. When the glue line is complete the head will lift 4mm from the product and wait for the next product. Under the glue head, the vacuum belt will be able to deflect slightly to create a “constant pressure” of the glue head onto the product even thought the product may have thickness variations. 3) After the piece has been dispensed from the glue system the glue covered vinyl coated cotton will transfer onto an VTC vacuum conveyor (will use the VTC 3000-1150 AG Conveyor). This conveyor section will have an MFT 350 XED Industrial High Performance Friction Feeder and Continous Accutipping to accurately place the Transponder Inlays to an accuracy of +/- 1mm. 4) Next the product transfers into a dual staged compression section. The first servo driven speed synchronized compression roller will be set to 60 shore. The bottom precision ground steel roller will have fine tune canter adjustments and servo drive. The top silicon covered roller will be pressure located with fine tune canter adjustments and also have speed synchronized servo drive to prevent inertia issues. The PC control system will have the ability to lift the top roller 10mm to allow glued product without inlay to pass without transferring glue to the silicone covered roller. Following the first compression roller, a short servo driven speed synchronized vacuum section will transport the product to the next compression roller. This vacuum belt section will be 450mm +/ 100mm (vacuum can be longer than 450mm if it allows standardization of vacuum conveyors) long. This length is longer than the longest product (440mm), to ensure the product is under only one compression roller at one time. Using the vacuum conveyor to control the product, the shorter products will retain position on the belt while traveling between compression rollers. The second compression roller will be the same as the first compression roller assembly except the silicone covered roller will be 71 shore.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	10365	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	1 Standard Production Build	1 hrs	1		$0.00			1
Edit	10368	9160000	1003-02911	HDSR 1000 250-350	Set Complete	3 Standard Production Build 1 Pre-Production	1 hrs	1		$0.00			4
Edit	10370	9279400		ACCUTIPPING W/ENCOD	Set Complete	8 Integration and Testing	8 hrs	2		$0.00			1
Edit	10371	9109900	1003-08297	MFT 350 IP DCC XLD STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$0.00			0
Edit	10372	SPECIAL		HIGH PERFORMANCE	Set Complete		0 hrs	1		$0.00
Edit	10373	7005200		SIGNAL LIGHT - THREE LIGHTS	Set Complete	2 Standard Production Build	2 hrs	2		$0.00			0
Edit	10374	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	4		$0.00			8
Edit	10375	4292300		DISCHARGE SIDE GUIDE HD XLD	Set Complete	4 Standard Production Build	4 hrs	2		$0.00			0
Edit	10376	SPECIAL		HARD CARCASS DISCHARGE BELT UPGRADE WITH BELT TENSIONERS	Set Complete		0 hrs	1		$0.00
Edit	10377	SPECIAL		EXIT ROLLER PRODUCT GUIDING	Set Complete		0 hrs	1		$0.00
Edit	10378	CUSTOM		CONVEYOR STRADDLE MOUNT ASSEMBLY FOR TIPPING FEEDER	Set Complete		0 hrs	1		$0.00
Edit	10381	9249100	0847-02793	VTC 1150 VACUUM CONVEYOR - USE AG UNIT	Set Complete		0 hrs	1		$0.00			0
Edit	10383	4699633		GLUE APPLICATOR ASSEMBLY	Set Complete	40 Integration and Testing 120 Mechanical Engineering	160 hrs	1		$0.00			0
Edit	10387	CUSTOM		DUAL STEEL/SILICON COATED COMPRESSION ROLLER ASSEMBLY WITH SHORT VACUUM CONVEYOR	Set Complete	120 Mechanical Engineering 40 Electrical Engineering 40 Integration and Testing	200 hrs	1		$0.00
Edit	10388	4301800		CONVEYOR MNT 550 ADJ PRESSURE ROLLER FREE ROLLING WHEEL	Set Complete	3 Standard Production Build 1 Integration and Testing	4 hrs	1		$0.00			0
Edit	10396	CUSTOM		SYSTEM INTEGRATION, SETUP, TESTING, VALIDATION	Set Complete	40 Integration and Testing 40 Mechanical Engineering 40 Electrical Engineering 40 Software Engineering	160 hrs	1		$0.00
Edit	10403	4101400		CONVEYOR WHEEL TRACK 550	Set Complete	2 Standard Production Build	2 hrs	1		$0.00			0
Edit	10404	4165200		SHINGLING WHEEL 200	Set Complete		0 hrs	1		$0.00			0
Edit	10409	8319800		MOTION CONTROL BOX	Set Complete	28 Standard Production Build	28 hrs	7		$0.00			0
Edit	10410	7032200		I/O CONTROL BOARD ASSY KIT	Set Complete	0 Standard Production Build 35 Electrical Technician	35 hrs	7		$0.00			0
Edit	10435	SPECIAL		TEST COST INCLUDING ENGINEERING, EXPEDITE, INTEGRATION, INSTALLATION	Set Complete		0 hrs	1		$95,000.00
Edit	10436	9109900	1003-08298	MFT 350 IP DCC XLD STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$0.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	220	AUTOMATION SENSORS, INC. - F5 PLASTIC FIBER ADAPTER BLK, , M4/M3 COAX THREAD FIBER .058", RA ZOOM LENS .5MM SPT 13MM DIS, ,	13400		($145.85)
Edit	219	APPLIED INDTECH/MN BEARING - METRIC 8 X 7 KEYSTOCK 12" L,	13443		($11.67)
Edit	218	MCMASTER-CARR - REDUCING TEE 3"X2"X3", PIPE NIPPLE 2"X4", PIPE NIPPLE 3"X4", PVC FTG 4"X3", FTG STR 1/2 TUBE 3/8 TUBE	13510	yes	($139.42)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**