2009163 The Tapemark Company

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Tapemark 2009163 12-28-09.doc Workorders Folder

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Project Scope: Sequence of Operation: The system will begin by the product automatically transferring from your existing tech 3 press onto a flat belt transfer conveyor supplied by Multifeeder. Next, on this transfer conveyor the product will either straight through transfer or 90 degree bump turn depending on product. Then product will transfer from flat belt transfer conveyor onto the APL 2000-250 Automatic Product Loader. As the products transfer they will be fed into a hopper on the back of the APL. The in feed magazine of the APL hopper will have a low product sensor that will detect the level of the in feed. Once the level falls below the sensor threshold the system will automatically pause until the level is refilled above the low threshold. A second sensor will be mounted in the hopper and will detect a high level fault. When a high level fault is detected the system will stop on error and provide a dry contact to your system to stop your existing system and sound an audible alarm. The products will automatically be transferred into the IP 250ED Industrial Performance Friction Feeder which will separate and feed your foil pouches into batches. The batches will be fed through the discharge of the friction feeder where they will be transferred and accumulated into trays. As the product is fed through the feeder the feeder will be equipped with a metal foil double detect sensor to detect for double products. The metal foil double detect sensor will replace the product sensor pair with its single detect signal. The double detect signal will be continuously monitored for doubles. If the feeder gets a fault due to a double product, product jam (no product separation) the operator will be required to press “clear cancel” on the friction feeder and reload the current tray. The feeder will be triggered to start feeding when a trigger sensor detects the leading edge of an empty carton. The Lugged Conveyor will have a lugged belt and will be angled at an approximately 45 degree angle. Empty cartons will be hand-loaded onto the high end of the Lugged Conveyor. The Lugged Conveyor will run if one of the following conditions is met: a.) The Lugged Conveyor product detect sensor detects product filling up the empty carton to a certain level. b.) The feeder cycle complete signal is high and there is no full condition on the exit accumulation plate. The Lugged Conveyor speed is set so that the carton advances at a rate close to the speed the feeder fills the carton. The feeder cycle complete signal is high while it is not feeding and this is what will cause the Lugged Conveyor to advance between cartons. The exit transfer plate is positioned at the exit end of the Lugged Conveyor and is used to transfer filled trays from the downward moving conveyor belt to the upward moving transfer belt. Once a tray is transferred from the lugged conveyor belt onto the exit transfer plate an air cylinder pusher arm will move the filled carton to the other side of the conveyor. A second air cylinder pusher arm will then push the filled carton onto a second belt track which will bring the filled carton back up the conveyor. At the top of the conveyor the filled carton will transfer onto an exit accumulation plate which has a (5) carton capacity. In the exit accumulation plate there will be a tray present sensor(s) mounted on the exit accumulation plate to determine if there is a full condition that should cause the Lugged Conveyor to stop delivering full cartons of product to the exit accumulation plate until an operator can remove the full cartons. The Lugged Conveyor will never pause while in the process of filling the carton however, the Lugged Conveyor will continue moving until the feeder's cycle complete signal indicates the correct count of product has been completely fed. The Lugged Conveyor will resume motion as soon as the full tray is cleared from the exit accumulation plate. The base price includes16 hours of start up assistance at your location, plus travel and living expenses that are billed at actual cost. Additional hours are available at our standard rates. We recommend that the technician set up the equipment at your facility and train your personnel on proper operation, adjustments and maintenance.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	10277	9106100	1008-06565	MFT 250 IP DCC FXED STD CONFIG	Set Complete	23 Standard Production Build	0 hrs	1		$13,795.00			0
Edit	10278	SPECIAL		DOUBLE DETECT SENSOR	Set Complete		0 hrs	1		$2,907.00
Edit	10279	7032200		I/O CONTROL BOARD ASSY KIT	Set Complete	0 Standard Production Build 5 Electrical Technician	5 hrs	1		$1,995.00			0
Edit	10280	4222500		SM 250	Set Complete	2 Standard Production Build	2 hrs	1		$595.00			0
Edit	10281	9212110	1008-02921	SC 1000 350 RR STD CONFIG WITH CLEATED CONVEYOR UPGRADE	Set Complete	0 Standard Production Build	0 hrs	1		$5,995.00			0
Edit	10282	SPECIAL		INTEGRATION TESTING AND CHECKOUT	Set Complete		0 hrs	1		$5,495.00
Edit	10283	SPECIAL		DISCHARGE FLEXIBLE UPGRADE	Set Complete		0 hrs	1		$1,995.00
Edit	10284	SPECIAL		PLC TRAY PRESENT/ SC FULL CONTROLLER	Set Complete		0 hrs	1		$1,995.00
Edit	10285	SPECIAL		AUDIABLE ALARM FUNCTION	Set Complete		0 hrs	1		$495.00
Edit	10286	SPECIAL		RELAY STOP ON ERROR FUNCTION	Set Complete		0 hrs	1		$745.00
Edit	10287	SPECIAL		FEEDER AND CONVEYOR E-STOP SYSTEM	Set Complete		0 hrs	1		$2,875.00
Edit	10288	9186300	1005-02919	APL 2000-250 STANDARD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$8,695.00			0
Edit	10289	SPECIAL		ONSITE INSTALLATION AND INTEGRATION SUPPORT (16 HOURS)	Set Complete		0 hrs	1		$1,600.00
Edit	10290	SPECIAL		PRODUCT DEAD PLATE WITH DUAL AIR CYLINDER AND CONTROLLER	Set Complete		0 hrs	1		$4,095.00
Edit	10291	SPECIAL		DUAL DRIVE MOTOR UPGRADE - GUIDING, MOTOR, SPLIT SHAFTS, TIMING PULLEYS	Set Complete		0 hrs	1		$4,288.00
Edit	10292	SPECIAL		TOP PRODUCT DEAD PLATE (5) CARTON POSITIONS	Set Complete		0 hrs	1		$875.00
Edit	10293	SPECIAL		3' FLAT BELT DORNER CONVEYOR	Set Complete		0 hrs	1		$2,795.00
Edit	10294	SPECIAL		ADDITIONAL APL LEG FOR DORNER CONVEYOR	Set Complete		0 hrs	1		$795.00
Edit	10295	3007000		CONTROL_KNOB_DIG_K02-08-40-0-I	Set Complete	2 Standard Production Build	2 hrs	1		$995.00			7
Edit	10296	9290500		STANDARD SPARE PARTS KIT IP	Set Complete	1 Pre-Production	1 hrs	1		$0.00			8
Edit	11113			SOFTWARE MODIFICATIONS UPGRADE	Set Complete		0 hrs	1		$1,950.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	300	BRAAS COMPANY - 2200 SERIES CONVEYOR, A- MOUNTING PACKAGE, GEAR MOTOR 230V	13474		($1,845.00)
Edit	301	BRECOFLEX CO., LLC - 50 ATN10/2200 V-ST1-STEEL, ATN10 M4 BRASS INSERTS	13475		($369.19)
Edit	302	JOHN HENRY FOSTER/MN - 150MM STROKE, BIMBA 15" STROKE, INSIDE CORNER 2 HOLE 80/20, 8 HOLE JOINING STRIP	13476	yes	($786.24)
Edit	303	JOHN HENRY FOSTER/MN - MSCQ PNP SWITCH	13539		($202.52)
Edit	304	MCMASTER-CARR - 1/2" ROUND KEYWAY BUSHING, PIANO HINGE, RED BUSH 3/8 NPT X 1/4 NPT	13550	yes	($10.00)
Edit	305	AUTOMATION SENSORS, INC. - SUNX METAL FOIL DBL DETECT CON, METAL FOIL SENSOR EMIT/REC	13582		($2,035.44)
Edit	306	JOHN HENRY FOSTER/MN - 5/16" -24 THREADL IND PROX SEN	13583		($157.96)
Edit	307	EZAUTOMATION - 8 PNP DIG OUTPUT MODULE, 8 CH DC INPUT MOD SINKING, PLC, 8" COLOR TOUCH SCREEN	13597		($1,069.00)
Edit	308	IFM EFECTOR, INC. - 2M 3/22 CBL 3PIN M8 FEMALE CON	13602		($30.00)
Edit	309	AUTOMATION DIRECT - 0.5HP AC DRIVE 230V 3PH, CLASS CC HCTR 5 AMP, POWER SUPPLY 24 VDC 60W, CONTACTOR 24VDC 9A, 1NO/NC AX CONTACT	13603		($380.50)
Edit	310	POWER/MATION DIVISION INC - 22MM POT 5K OHM, 300MM W MALE 1/2 NPT, WALLMNT 1/2 PIPE, M30 TO 1/2 NPT, 3 COLOR W/AUD 50MM LED PNP, NEMA 4 HINGE ENCLOSURE 16X20X8, BACK PANEL 16 X 20, COVER FAN, M12 MALE 5 PIN PLUG SCREW TERM, 3 PO	13604		($588.24)
Edit	311	ALLIED ELECTRONICS, INC. - STRAIN RELEIF 1/2 NPT 3-9MM, STRAIN RELEIF M25 X 1.5 8-16MM, 1/2 NPT BLACK NUT, 22MM LEGEND PLATE-RESET, 22MM LEGEND PLATE-EMERG STOP, 22MM LEGEND PLATE -OFF-ON, 22MM LEGEND PLATE-POWER, 22MM LEGEND P	13616		($93.12)
Edit	312	CROWN PLASTIC, INC. - 4 X 8' 1/4" THICK POLYSHEET	13810		($148.80)
Edit	313	JOHN HENRY FOSTER/MN - BIMBA PNP SWITCH	14015		($78.98)
Edit	532	POWER/MATION DIVISION INC - (WARRANTY) RITAL ENCLOSURE 400 X 300 X120	14174		($78.00)
Edit	533	EZAUTOMATION - (WARRANTY) EZTOUCH ENH 8" TFT COLOR/FEAT	14175		($949.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**